Application Specification
Sealed Sensor Connector (SSC)
NOTE
18 MAR 11
114-- 8004
Rev G
i
All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and
inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2_.
Figures and illustrations are for identification only and are not drawn to scale.
1. INTRODUCTION
This specification covers the requirements for the application of Sealed Sensor Connectors (SSC). The
connectors are designed to accept a wire size range of 22 through 14 AWG and are available in 1, 2, 3, 4, 6,
and 12 positions. Application may be done by machine for reel--mounted contacts and by hand for replacement
loose piece contacts.
When corresponding with TE Connectivity (TE) Personnel, use the terminology provided on this specification to
help facilitate your inquiry for information. Basic terms and features of receptacles are provided in Figure 1.
Cap Lock Plate
Cap Housing
Optional
Cavity
Plug
Optional
Cavity Plug
Wire Seal
Optional Connector
Position Assurance
(CPA)
Tab
Contact
Wire
Seal
Receptacle Contact
Plug Housing
Optional Harness
Retainer Clip
Seal Ring
Double Lock Plate
Figure 1
2. REFERENCE MATERIALS
2.1. Revision Summary
S
Updated document to corporate requirements
S
New logo
E2011
Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1--800--722--1111
All Rights Reserved
PRODUCT INFORMATION 1--800--522--6752
TE logo is a trademark.
*Trademark. Other product names, logos, or company names might be trademarks of their respective owners.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at
www.te.com
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LOC B
114- 8004
2.2. Customer Assistance
Reference Base Part Number 184000 and Product Code 4072 are representative numbers of Sealed Sensor
Connectors. Use of these numbers will identify the product line and expedite your inquiries through a service
network established to help you obtain product and tooling information. Such information can be obtained
through a local TE Representative or, after purchase, by calling the Tooling Assistance Center or Product
Information number at the bottom of page 1.
2.3. Drawings
Customer Drawings for specific products are available from the service network. The information contained in
Customer Drawings takes priority if there is a conflict with this specification or with any other technical
documentation supplied by TE.
2.4. Specifications
Product Specification 108--1790 provides test and performance results.
2.5. Instructional Material
The following list includes available instruction sheets (408-- and 411--series) that provide assembly procedures
for product, operation, maintenance and repair of tooling, as well as setup and operation procedures of
applicators; and customer manuals (409--series) that provide setup, operation, and maintenance of machines.
Document Number
408--3295
408--4189
408--7424
408--8040
408--8059
408--9816
409--5842
409--10016
411--5322
Document Title
Preparing Reel Of Contacts for Application Tooling
Positioning the Double Lock Plate
Checking Terminal Crimp Height or Gaging Die Closure
Heavy Duty Miniature Quick Change Applicators (Side--Feed Type)
General Preventive Maintenance for Applicators
Handling Of Reeled Products
AMP--O--LECTRIC* Model “G” Terminating Machine 354500--[ ]
Entry Level Terminator Machine 1338600--[ ]
Double Action Hand Tool (DAHT) .070 Series Sealed Connectors
3. REQUIREMENTS
3.1. Storage
A. Ultraviolet Light
Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the connector
housing material.
B. Reel Storage
When using reeled contacts, store coil wound reels horizontally and traverse wound reels vertically.
C. Shelf Life
The contacts should remain in the shipping containers until ready for use to prevent deformation to the
contact. The contacts should be used on a first in, first out basis to avoid storage contamination that could
adversely affect signal transmissions.
D. Chemical Exposure
Do not store contacts near any chemicals listed below as they may cause stress corrosion cracking in the
contacts.
Alkalies
Amines
NOTE
Ammonia
Carbonates
Citrates
Nitrites
Phosphates Citrates
Sulfides Nitrites
Sulfur Compounds
Tartrates
i
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Where the above environmental conditions exist, phosphor--bronze contacts are recommended instead of brass if
available.
Rev G
114- 8004
3.2. Special Characteristics
These sealed waterproof connectors are designed for severe environmental conditions and high temperature
applications from --40_C to 150_C [--40_F to 302_F]. Wire sealing is achieved by means of an individual wire
seal which is inserted on the wire and crimped in the insulation support of the contact simultaneously with the
contact. The interfacial sealing is achieved with a pre--assembled seal ring located in the plug assembly. When
mating, the SSC housing provides an audible “click” to indicate proper connector mating. The connector has 6
different sizes and each can provide up to 12 different keying configurations. Optional colors are available for
additional keying configurations.
3.3. Wire Selection and Preparation
The receptacle contact design will accept stranded conductors and include configurations to cover the full wire
size range of 22 through 14 AWG. There are designs for each insulation diameter range and wire size
combination listed in Figure 2. The tab contact design utilizes a wire size range of 24 through 16 AWG. For
crimp specifications, refer to Application Specification 114--5082. For additional information when using metric
wire, refer to Application Specification 114--3040.
A. Size
The wire size range (stranded copper wire) for SSC is 0.30mm
2
--2.0mm
2
[22--14 AWG] .
B. Preparation
The appropriate size wire seal must be selected which will accommodate the insulation diameter of the
wire being used. The wire seal must be placed on the end of the wire prior to termination. Strip the wire to
the dimensions shown in Figure 2.
NOTE:
Not to Scale
1.0 [.039] Max
Wire Seal
Strip Length
4.0-- 4.5
[.157-- .177]
Wire
Insulation
INSULATION
BARREL CRIMP
HEIGHT
WIDTH
+0.10 [.004]
(Ref)
2.90 [.114]
2.90 [.114]
2.90 [.114]
2.90 [.114]
2.90 [.114]
2.90 [.114]
2.90 [.114]
2.90 [.114]
2.90 [.114]
3.05 [.120]
3.05 [.120]
3.51 [.138]
3.51 [.138]
3.51 [.138]
3.56 [.140]
3.56 [.140]
3.56 [.140]
3.56 [.140]
3.56 [.140]
3.56 [.140]
3.56 [.140]
3.56 [.140]
3.56 [.140]
3.56 [.140]
3.56 [.140]
3.56 [.140]
3.56 [.140]
3.56 [.140]
Wire Insulation
WIRE SEAL
INSULATION
DIAMETER
1.2--1.7 [.047--.067]
1.2--1.7 [.047--.067]
1.2--1.7 [.047--.067]
1.2--2.1 [.047--.083]
1.2--2.1 [.047--.083]
1.6--2.1 [.063--.083]
1.2--2.1 [.047--.083]
1.2--2.1 [.047--.083]
1.2--2.1 [.047--.083]
1.6--2.1 [.063--.083]
1.6--2.1 [.063--.083]
2.2--2.7 [.087--.106]
2.2--2.7 [.087--.106]
2.2--2.7 [.087--.106]
COLOR
184139--1 (Blue)
184139--1 (Blue)
184139--1 (Blue)
See NoteG
See NoteG
184140--1 (Orange)
See NoteG
See NoteG
See NoteG
184140--1 (Orange)
184140--1 (Orange)
184141--1 (Purple)
184141--1 (Purple)
184141--1 (Purple)
WIRE SIZE
AWG mm
2
22
------
------
20
------
------
20
------
------
18
------
16
------
14
INSULATION
DIAMETER
RANGEG
WIRE BARREL CRIMP
HEIGHT
+0.05 [.002]
1.02 [.040]
1.02 [.040]
1.02 [.040]
1.12 [.044]
1.22 [.048]
1.29 [.051]
1.17 [.046]
1.19 [.047]
1.24 [.049]
1.24 [.049]
1.29 [.051]
1.45 [.057]
1.50 [.059]
1.70 [.067]
WIDTH
(Ref)
2.03 [.080]
2.03 [.080]
2.03 [.080]
2.03 [.080]
2.03 [.080]
2.03 [.080]
2.29 [.090]
2.29 [.090]
2.29 [.090]
2.29 [.090]
2.03 [.080]
2.29 [.090]
2.29 [.090]
2.29 [.090]
0.30 1.2--2.1 [.047--.083]
0.35 1.2--2.1 [.047--.083]
0.40 1.2--2.1 [.047--.083]
0.50 1.2--2.1 [.047--.083]
0.75 1.2--2.1 [.047--.083]
1.00 1.2--2.1 [.047--.083]
0.50 1.2--2.7 [.047--.106]
0.60 1.2--2.7 [.047--.106]
0.75 1.2--2.7 [.047--.106]
0.80 1.2--2.7 [.047--.106]
1.00 1.2--2.7 [.047--.106]
1.20 1.2--2.7 [.047--.106]
1.50 1.2--2.7 [.047--.106]
2.00 1.2--2.7 [.047--.106]
NOTE:
The shaded area uses contact part numbers 184095 and 184373, and the non-- shaded area uses contact part numbers 184030 and 184289.
GFor
wire insulation
diameter range 1.2-- 1.7, use P/N 184139-- 1; for 1.6-- 2.1, use P/N 184140-- 1.
Figure 2
Rev G
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114- 8004
CAUTION
Do not nick, scrape, or cut the ire conductor during the stripping operation.
!
NOTE
i
CAUTION
Each crimp dimension represents the functional range of a wire/crimp combination when using Sealed Sensor
receptacle contacts and semi--automatic applicator equipment. There are tool designs available to meet various
application requirements. The developed crimp configuration is unique for each tool design and is acceptable provided
the crimp height is within the functional range. For crimp dimensions of a specific tool, refer to instruction sheet
packaged with manual tools and applicator log packaged with power tools.
Do not damage the wire seal when placing it over the wire.
!
3.4. Crimp Contact Requirements
Locate the contact to be crimped in the appropriate tooling according to the instructions packaged with that
tooling. Detailed instructions covering the placement of contacts in the tooling and the use of such tooling is
packaged with each tool.
Terminate the contact according to the directions shipped with the appropriate tooling. See Section 5,
TOOLING.
CAUTION
Wire seal shall NOT be cut or broken during the crimping operation, nor shall the insulation or wire seal be crimped
into the contact wire barrel. Reasonable care should be taken by tooling operators to provide undamaged wire
terminations.
!
A typical receptacle contact as it should appear after crimping is shown in Figure 3. These requirements apply
equally to the tab contact.
NOTE
Periodic inspections must be made to ensure crimped contact formation is consistent as shown.
i
A. Crimp Height
The crimp applied to the wire portion of the contact is the most compressed area and is most critical in
ensuring optimum electrical and mechanical performance of the crimped contact. The crimp height must
be within the dimensions provided in Figure 2.
B. Crimp Length
For optimum crimp effectiveness, the crimp must be within the area shown in Figure 3. Effective crimp
length shall be defined as that portion of the wire barrel, excluding bellmouth(s), fully formed by the
crimping tool. Instructions for adjusting, repairing, and inspecting tools are packaged with the tools. See
Figure 22.
C. Bellmouths
Front and rear bellmouths shall be evident and conform to the dimensions given in Figure 3.
D. Cutoff Tab
The cutoff tab shall be cut to the dimensions shown in Figure 3.
E. Burrs
The cutoff burr shall not exceed the dimensions shown in Figure 3.
F. Wire Barrel Flash
The wire barrel flash shall not exceed the dimensions shown in Figure 3 in Section X--X.
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Rev G
114- 8004
Conductor Extension
0.0-- 1.5 [.000-- .059] Max
Wire Seal, Wire Insulation and Conductors
Must All Be Visible in This Area
No Damage or Distortion
to the Contact
Front Bellmouth
0.5 [.020] Max
Wire Barrel Seam
Rear Bellmouth
0.2-- 0.9 [.008-- .035]
Max
0.5 [.020] Min
X
8_ Max
Effective Crimp Length
X
Step Between Wire and Insulation Crimps:
Receptacle: 0.5 +0.1/-- 0 [.020 +.004/-- .000]
Tab: 0.8 +0.1/-- 0 [.031 +.004/-- .000]
Wire Barrel
Crimp Width
Wire Barrel
Crimp Height
0.08 [.003]
Max Burr
0.25 [.010] Max.
Wire Barrel Flash
View A
Cutoff Tab Must Be
Visible - See View A
Section X--X
Figure 3
0.5 [.020] Max
Cutoff Tab
G. Wire Location
After crimping, the wire conductor and insulation must be visible in the transition area between the wire
and insulation barrels.
H. Conductor Location
The conductor may extend beyond the wire barrel to the maximum shown in Figure 3.
I. Wire Seal Location
The wire seal may not extend beyond the dimensions shown in Figure 3.
J. Wire Barrel Seam
The wire barrel seam must be closed with no evidence of loose wire strands visible in the seam.
Rev G
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