Amphenol
Aerospace
Contents
Section
Description
Micro-D Microminiature Innovations from Amphenol
Single Row Metal Micro-D and Durmalon Plated Micro-D
Cables and Nano-Miniature Capabilities
Precision Stamped and Formed Micro-D Contacts
Industry Terms for Micro-D Products
Specifications
Performance Data
Micro-D
Contacts
& Tools
2M Specs
Pages
137
138
139
140
141
142
143
2M801
Harness
MiCro-D HArNeSSeD CoNNeCTorS: SerieS 100, 102, 104
Solder Cup Termination and Stranded Wire Termination
(QPL to M83513/03 &/04)
144-148
2M803
PCB
MiCro-D PriNTeD CirCuiT boArD (PCb) SerieS 100, 102, 104
How To Order Series 100, 102 &104
"BS" Straight Termination
(QPL to M83513/22 thru /27)
"BR" Right Angle Termination
(QPL to M83513/16 thru /21)
"CBR" Narrow Right Angle Termination
(QPL to M83513/10 thru /15)
"C6" Straight PCB Termination
(QPL to M83513/28 thru /33)
"C16" Straight PCB with Flange Termination
Series 110 Reversed Polarization,
CBR Termination Type Narrow (90 Degree) PCB
149
2M804
150-151
152-153
154-155
156, 158
157-158
159-161
2M805
Plastic
SerieS 101: MiCro-D PlASTiC CoNNeCTorS (NArrow wiDTH Profile):
How to Order, Solder Cup or Crimp Termination
(QPL to M83513/06 & /07)
162-163
Standard Wire Termination (QPL to M83513/06 &/09)
How To Order "BS", "BR", & "CBR"
"BS" Straight Termination (Mates Only with Series 101)
"BR" Right Angle Termination (Mates Only with 101)
"CBR" Right Angle Termination (Mates Only with Series 101)
164
165
166, 151
167, 153
168, 155
ENGINEERED
SOLUTIONS.
DESIGNED TO FIT.
Amphenol Micro-D provide small
interconnect solutions, which will
exceed the requirements of the
US military standard M83513.
What differentiates Amphenol
from the competition is our
overall connector design.
Custom solutions can easily be
engineered to ensure exact
performance in any application.
Amphenol is not limited to the
traditional M83513
rectangular connectors but has
also developed and produced
circular connectors, strip line
connectors, PC board
connectors, and hybrid
connectors utilizing power,
signal, coaxial and fiber
optics contacts.
2M
Accessories
HD38999
Micro-D
MiCro-D HArDwAre AND ACCeSSorieS:
"MDCE" Dust Caps Suitable for M83513 Connectors
"HM05" Standard Hardware (QPL to M83513/05)
Custom Hardware (Pre-installed)
Micro-D Connector with Integrated EMI Backshell
"MBS" EMI Backshell Straight/Right Angle Exit Suitable for
M83513 Connectors
169
170
171
172
173-175
Terrapin
Nexus
MiCro-D CoNNeCTor SAver/ADAPTer for SerieS 100, 101, 102, 104:
"P/S" 2-in-1 Connector Intermates with M83513
176-177
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
135
Amphenol
Aerospace
Contacts
& Tools
Contents
Section
Description
SerieS 105: STriP CoNNeCTorS
Plastic Connector, Solder Cup or Wire Termination
SerieS 106: Hi-DeNSiTY CArD CoNNeCTorS
Metal connector, stranded wire termination compact size,
M83513 performance
Metal Connector, Vertical PCB mount compact size,
M83513 performance
Pages
178-179
2M Specs
Strip
Hi-Density
2M801
180-181
180-181
2M803
Filter
SerieS M13 filTer MiCro-D CoNNeCTorS Pi or C MATeS wiTH M83513
How To Order
Specifications
"BS" Termination Type 1 Vertical PCB (Filter)
"CBR" Termination type 2 Vertical PCB (Filter)
182
183
184, 151
185
186
187
188
2M804
Solder Cup Termination Type 3 (Filter)
"CBR" Termination Type 4 Right Angle PCB (Filter)
Solid Wire Termination Type 5 Straight (Filter)
2M805
Specialty
2M
Accessories
SPeCiAlTY CoNNeCTorS (Size 9 THru 100)
Combo/Hybrid Micro-D Signal with Power/Coaxial Contacts
Surface Mount or Straddle Mount (Edge Card) Mates only
with "Series 101
Panel Mount with O-ring Seal Minimum IP-67
High Temperature (200C)
189
189
189
189
Custom
HD38999
CuSToM HArNeSSeD ASSeMblieS: APPliCATioN SPeCifiC
Multiple cable Terminations Micro-D to PCB and Other
Products
190
CuSToM CoNNeCTorS: APPliCATioN SPeCifiC
Double Bay (Vertical/Horizontal) Power/Coaxial Contacts
Only Strip Connector with Hardware Shell /Backshell
191
Micro-D
References
Wire Gauge and MIL-STD-681 (Sys 1) Color Code
Part Number Cross Reference: MIL-SPEC/ Amphenol
192
193-202
Nexus
136
Terrapin
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Micro-D Innovations from Amphenol
Keyed and Composite Plated Micro-D
Amphenol
Aerospace
Contacts
& Tools
Amphenol micro connectors provide small interconnect
solutions which will exceed the requirements of the US
military standard M83513. What differentiates Amphenol
from our competition is our ability to evolve and
innovate. Shown here and on the next page are new
Micro-D solutions.
Amphenol is not limited to the traditional M83513
rectangular connectors and continues to offer new
variations to support key programs and markets
such as C4I, Medical, Space and Military
Aerospace Defense.
2M Specs
2M801
Keyed Micro-D
The Keyed Micro-D was designed to allow multiple connectors of
the same or similar wire counts to be mounted side by side without
the fear of cross-mating. Amphenol’s Keyed Micro-D connectors
also provide a fear-free environment when dealing with blind
mate applications.
raised Key-way
on Plug
Keyway for
receptacle Connector
• Five Keying Options for connector sizes 15, 21, 25, 31,
37, 51, 69, 100
• One Keying Option for connector size 9 (Option 3 only)
OFFSET
OFFSET
2M803
2M804
Keying option 1
C
L
C
L
PLUG
OFFSET
RECEPTACLE
OFFSET
2M805
Keying option 2
C
L
C
L
PLUG
RECEPTACLE
2M
Accessories
Keying option 3
Mated Pair
Keyed Micro-D
Keying option 4
C
L
C
L
C
L
PLUG
RECEPTACLE
HD38999
Composite Plated Micro-D
Amphenol’s new composite plated Micro-D provides both
shell-to-shell conductivity and weight savings that are required by
many of today’s applications. Still meeting the Mil-Standard
requirements of the M83513, this series will out-perform your
expectations and be available in all Mil-Standard arrangements.
Keying option 5
OFFSET
OFFSET
OFFSET
C
L
PLUG
RECEPTACLE
C
L
C
L
OFFSET
Micro-D
PLUG
RECEPTACLE
Terrapin
Straight Micro-D,
Composite
right Angle 90 Degree PCb
Micro-D, Composite
Nexus
137
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
Contacts
& Tools
More Micro-D Innovations
Single Row Metal Micro-D and Durmalon Plated Micro-D
Single Row Metal Micro-D
The Single Row Micro-D series will give those who need the extra support of an aluminum shell
while still offering a low profile single row solution; similar to Amphenol Strip Connector series,
yet ruggedized to meet today’s evolving demands. The Single Row Micro-D design can be
optimized for size and ruggedness, and additional features can be added which minimize
potential “scooping” damage during the engagement of the connectors. This series will be
available in pin counts of 1 to 30 contacts.
2M801
2M Specs
Single row, Metal
Micro-D
Single row, Metal Micro-D
with right Angle PCb Mount
Single row, 30 Contact,
Metal Shell Micro-D
2M803
2M
Accessories
2M805
2M804
Single row, 30 Contact,
Metal Shell, Scoop resistant
Micro-D
Durmalon
®
Plated Micro-D
A RoHs compliant alternative to cadmium, Amphenol’s Durmalon plating is a Mil-Quali-
fied Nickel-PTFE that is proven to meet today’s rugged environmental demand. Quali-
fied to meet MIL-DTL-38999 requirements, Amphenol’s Durmalon plating offers salt
spray protection of up to 1,500 hours. Durmalon plating is a natural fit for the Micro-D
product line as more applications expose our products to the elements.
Micro-D
HD38999
Pre-Salt Spray Sample of
Durmalon Plated Micro-D Shell
After 1560 Hours Salt Spray of
Durmalon Plated Micro-D Shell
Nexus
Terrapin
Mated Pair Micro-D with Durmalon Plating
138
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Cables and Nano-Miniature Capabilities
Experience
With over 40 years experience and multiple locations in North
America and Asia, Amphenol Aerospace has diverse
capabilities to design and manufacture harsh environment cable
assemblies. Our engineers can design cables and harnesses to
fit a wide variety of requirements.
From simple point-point assemblies to ruggedized overmolded
harnesses, Amphenol has the capabilities to meet a diverse
range of cable needs.
Amphenol
Aerospace
Contacts
& Tools
2M Specs
2M801
Production
2M803
Production Capabilities Include:
• Automated Twisters, strippers,
cutters, crimpers, braider
• Primary wire extrusion/jacketing
• Custom overmold presses with
in-house production tooling
• High Speed twisted shielded pair
RF capabilities
• Full testing capabilities for DWV,
IR, Continuity, etc.
Amphenol's Cable Production
2M804
2M805
braider
Nano-Circular & Nano-Rectangular
Amphenol’s Nano-Circular and Nano-Rectangular Series
of connectors offer a contact spacing of 0.025 in pitch.
This means you get even a greater density of connections
in a smaller package. It will allow you to fit up to 4 times
the connectors when in comparison to the standard
Micro-D (0.050 in pitch) with the same amount of contacts.
Amphenol’s Nano Series also offers up to 70% weight
savings over the standard Micro-D, making a clear choice
for those tight-fitting applications.
• 1A per contact
• .025 in spacing
• Rugged and Lightweight
Circular Micro-D
Amphenol’s New Circular Micro-D Series allows the same
contact pitch of .050 in spacing while utilizing a push /pull
coupling mechanism that has less than a 2 lb. mate and
unmate force. Designed for tight-fitting rugged
environments, the Circular Micro-D features an
aluminum shell and insert sizes down to a size 5.
• 3A per contact
• .050 in spacing
• Shell Size’s 5 and up!
Please contact Amphenol for more information.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
139
2M
Accessories
HD38999
Micro-D
Terrapin
Nexus
Switching Power Supply Study Group
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