Positronic Industries
connectpositronic.com
MILITARY QUALITY
CRIMP REMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE
D
-
S
ub
Size 20 Signal and
Thermocouple Contacts,
Crimp Removable
PosiBand
®
Closed Entry
IEC Publication 60807-3
Performance Level One,
MIL-DTL-24308 & SAE AS 39029
U.L. Recognized
CSA Recognized
File #E49351
File #LR54219
Telecommunication
U.L. File #14098
Rhapso-D series connectors are military quality connectors
designed for use in sheltered, mildly corrosive environments having a
wide range of temperature, pressure and humidity changes. Applicable
crimp removable contact connectors are qualified to MIL-DTL-24308
and SAE AS 39029 (see pages 84-94 for listing), and will meet the per-
formance requirements of IEC 60807-3, Performance Level One.
Rhapso-D series connectors utilize precision machined contacts
with closed barrel, crimp terminations. The female utilizes Positronic’s
unique PosiBand closed entry system, see page 1 for details. “Robi-D”
open entry female contacts are also available.
Six standard connector variants are offered in arrangements of 9,
15, 25, 29, 37 and 50 contacts. Rhapso-D series connectors are mate-
able and compatible with all D-subminiature connectors conforming to
MIL-DTL-24308, IEC 60807-2 and IEC 60807-3.
A wide assortment of cable support hoods and locking systems is
available from stock.
R
IT
POS
Di
rec
tive
2002
/9
RHAPSO-D SERIES TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:
Glass filled DAP per ASTM-D-5948, SDG-F,
UL 94V-0, green color.
Contacts:
Precision machined copper alloy.
Contact Plating:
Military performance - 0.000050 inch [1.27
microns] gold over nickel plate. IEC
60807-3, Performance Level One - gold
flash over nickel plate. Other finishes avail-
able upon request.
Shells:
Steel or brass with tin plate; zinc and cad-
mium plate with chromate seal, stainless
steel passivated. Other materials and fin-
ishes available upon request.
Mounting Spacers:
Nylon; copper alloy or steel with zinc plate
and chromate seal or tin plate; phosphor
bronze with tin plate; stainless steel, passi-
vated.
Jackscrew Systems:
Brass or steel with zinc plate and chromate
seal or clear zinc plate or tin plate; stain-
less steel, passivated.
Vibration Lock Systems:
Slide lock and lock tabs, steel with nickel
plate.
Hoods:
Composite and plastic, UL 94V-0; brass or
steel with zinc plate and chromate seal;
aluminum or aluminum with electroless
nickel plate; die cast zinc.
Non-magnetic versions are available, contact Technical Sales.
Insulator:
Contact Retention
In Insulator:
Contact Terminations:
Shells:
Polarization:
Locking Systems:
Mechanical Operations:
9 lbs. [40 N].
Closed barrel crimp, wire sizes 18 AWG
[1.0mm
2
] through 30 AWG [0.05mm
2
].
Male shells may be dimpled for EMI/ESD
ground paths.
Trapezoidally shaped shells and polarized
jackscrews.
Jackscrews and vibration locking systems.
1000 operations minimum per IEC 60512-5
for PosiBand closed entry female contact.
ELECTRICAL CHARACTERISTICS:
Contact Current Rating:
14 amperes, tested per U.L. 1977, six
contacts energized.
See temperature
rise curve on page 2 for details.
Initial Contact Resistance:
0.005 ohms maximum.
Proof Voltage:
1000 V r.m.s.
Insulator Resistance:
5 G ohms.
Clearance and Creepage
Distance [minimum]:
0.039 inch [1.0mm].
Working Voltage:
300 V r.m.s.
CLIMATIC CHARACTERISTICS:
Temperature Range:
Damp Heat, Steady State:
-55°C to +125°C.
21 days.
MECHANICAL CHARACTERISTICS:
Removable Contacts:
Insert contact to rear face of insulator and
release from rear face of insulator. Size 20
contact, male - 0.040 inch [1.02mm] mat-
ing diameter. Female - PosiBand closed
entry design, see page 1 for details.
THERMOCOUPLE CONTACTS:
Size 20 crimp contacts are available, see page 36 for details.
PCB mount contacts are available in HDC series, see page 27 for details.
33
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
5/
Compliant
EC
•
RD SERIES
O
NIC
INDU
S
RoHS
TR
IES
For RoHS options
see page 37.
r
•
pe
EU
D
-
S
ub
MILITARY QUALITY
CRIMP REMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE
CONTACT VARIANTS
FACE VIEW OF MALE OR REAR VIEW OF FEMALE
1
2
3
4
5
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
9
Positronic Industries
connectpositronic.com
10 11 12 13
6
7
8
9
9
10 11 12 13 14 15
14 15 16 17 18 19 20 21 22
23 24 25
RD 9
1
2
3
4
5
6
7
8
9
10
1
11 12 13 14 15 16 17 18 19
20
21 22 23 24 25 26 27 28 29
2
3
4
5
6
7
8
RD 15
1
9
10 11 12 13 14 15 16 17 18 19
2
3
4
5
6
7
RD 25
8
9
10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
34
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
RD 29
RD 37
RD 50
STANDARD SHELL ASSEMBLY
B
B1
M
K
G
0.050±0.010
[1.27±0.25]
10° Typ.
E
D1
D
0.036±0.008
[0.91±0.20]
H
C
A
0.375 [9.53]
Max.
Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places
OPTIONAL SHELL ASSEMBLY (0, 02)
OPTIONAL SHELL ASSEMBLY
WITH UNIVERSAL FLOAT MOUNTS (F)
0.120±0.010 [3.08±0.25]
Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places
for stainless steel shell (0 option)
Ø0.154 [3.91] Mounting hole,
two places (02 option)
0.032 [0.81]
Total diametral float
Ø0.086+0.005 Ø2.18+0.13
-0.00
-0.000
Mounting hole, two places
[
]
CONNECTOR
VARIANT SIZES
RD 9 M
RD 9 S
RD 15 M
RD 15 S
RD 25 M
RD 25 S
RD 29 M
RD 29 S
RD 37 M
RD 37 S
RD 50 M
RD 50 S
A
±0.015
[0.38]
1.213
[30.81]
1.213
[30.81]
1.541
[39.14]
1.541
[39.14]
2.088
[53.04]
2.088
[53.04]
1.770
[44.96]
1.770
[44.96]
2.729
[69.32]
2.729
[69.32]
2.635
[66.93]
2.635
[66.93]
B
±0.005
[0.13]
B1
±0.005
[0.13]
0.666
[16.92]
C
±0.005
[0.13]
0.984
[24.99]
0.984
[24.99]
1.312
[33.32]
1.312
[33.32]
1.852
[47.04]
1.852
[47.04]
1.534
[38.96]
1.534
[38.96]
2.500
[63.50]
2.500
[63.50]
2.406
[61.11]
2.406
[61.11]
D
±0.005
[0.13]
D1
±0.005
[0.13]
0.329
[8.36]
E
±0.015
[0.38]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.605
[15.37]
0.605
[15.37]
0.494
[12.55]
0.494
[12.55]
0.605
[15.37]
0.605
[15.37]
G
±0.010
[0.25]
0.759
[19.28]
0.759
[19.28]
1.083
[27.51]
1.083
[27.51]
1.625
[41.28]
1.625
[41.28]
1.322
[33.58]
1.322
[33.58]
2.272
[57.71]
2.272
[57.71]
2.178
[55.32]
2.178
[55.32]
H
±0.010
[0.25]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.539
[13.69]
0.539
[13.69]
0.422
[10.72]
0.422
[10.72]
0.534
[13.56]
0.534
[13.56]
K
±0.005
[0.13]
0.233
[5.92]
0.243
[6.17]
0.233
[5.92]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.217
[5.51]
0.237
[6.02]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
M
±0.010
[0.25]
0.422
[10.72]
0.429
[10.90]
0.422
[10.72]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.643
[16.33]
0.994
[25.25]
0.971
[24.66]
1.534
[38.96]
1.511
[38.38]
1.274
[32.36]
1.251
[31.78]
2.182
[55.42]
2.159
[54.84]
2.079
[52.81]
2.064
[52.43]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.450
[11.43]
0.431
[10.95]
0.329
[8.36]
0.311
[7.90]
0.441
[11.20]
0.423
[10.74]
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
34
RD SERIES
Positronic Industries
connectpositronic.com
MILITARY QUALITY
CRIMP REMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE
REMOVABLE CRIMP CONTACTS
CODE 1 AND 12
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
CLOSED CRIMP BARREL
D
-
S
ub
*MILITARY
SPECIFICATION CONTACTS
STANDARD FINISH:
0.000050 inch [1.27µ] gold over
nickel
COLOR CODE:
MALE CONTACT:
ORANGE/BLUE/WHITE
FEMALE CONTACT:
ORANGE/BLUE/GRAY
Note: Connectors can be kitted with
all applicable crimp contacts,
contact Technical Sales for
connector part number.
FEMALE CONTACT
“CLOSED ENTRY” DESIGN
0.538 [13.67]
0.066
[1.68]
* Color Code
MALE CONTACT
0.550 [13.97]
* Color Code
0.066
[1.68]
RD SERIES
35
0.045
[1.14]
Stainless Steel Shroud
0.170+0.015-0.020
[4.32+0.38-0.51]
Ø0.040 [1.02]
0.170+0.015-0.020
[4.32+0.38-0.51]
0.045
[1.14]
FEMALE
PART NUMBER
WIRE SIZE
AWG/[mm
2
]
20 / 22 / 24
[0.5/0.3/0.25]
MALE
PART NUMBER
WIRE SIZE
AWG/[mm
2
]
20 / 22 / 24
[0.5/0.3/0.25]
*M39029/63-368
*M39029/64-369
REMOVABLE CRIMP CONTACTS
CODE 1 AND 12
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
CLOSED CRIMP BARREL
Note: Connectors can be kitted with
all applicable crimp contacts,
contact Technical Sales for
connector part number.
PLATING:
STANDARD FINISH:
Gold flash over nickel plate.
OPTIONAL FINISHES:
0.000030 [0.76] gold over nickel
by adding “-14” suffix onto part
number. Example: FC6020D2-
14
0.000050 inch [1.27] gold over
nickel by adding “-15” suffix
onto part number. Example:
MC6026D-15
FEMALE
PART NUMBER
FEMALE CONTACT
“CLOSED ENTRY” DESIGN
0.066
[1.68]
0.538 [13.67]
MALE CONTACT
0.550 [13.97]
0.066
[1.68]
ØA
0.170+0.015-0.020
[4.32+0.38-0.51]
Ø0.040 [1.02]
0.170+0.015-0.020
[4.32+0.38-0.51]
ØA
WIRE SIZE
AWG/[mm
2
]
20 / 22 / 24
[0.5/0.3/0.25]
26 / 28 / 30
[0.12/0.08/0.05]
ØA
0.045
[1.14]
0.027
[0.69]
MALE
PART NUMBER
WIRE SIZE
AWG/[mm
2
]
20 / 22 / 24
[0.5/0.3/0.25]
26 / 28 / 30
[0.12/0.08/0.05]
ØA
0.045
[1.14]
0.027
[0.69]
FC6020D2
FC6026D2
MC6020D
MC6026D
Note: FC602*D2 and MC602*D contacts can be used in the SD series.
For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 78-83.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
D
-
S
ub
MILITARY QUALITY
CRIMP REMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE
Positronic Industries
connectpositronic.com
REMOVABLE CRIMP CONTACTS
18 AWG CRIMP CONTACTS
18 AWG [1.0mm2]
The crimp area of this contact is not
protected when fully seated in the
connector molding. These contacts
require shrink tubing after installation.
Not suitable for fully loaded connector.
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
FEMALE CONTACT
Ø0.086
[2.18]
“CLOSED ENTRY” DESIGN
0.915 [23.24]
Note: Connectors can be kitted with
all applicable crimp contacts,
contact Technical Sales for
connector part number.
MALE CONTACT
Ø0.055
[1.40]
0.179 [4.55]
Note: FC6018D2
and MC6018D con-
tacts can be used
in the ORD series.
Ø0.040 [1.02]
0.179 [4.55]
Ø0.055
[1.40]
FEMALE
PART NUMBER
WIRE SIZE
AWG/[mm
2
]
18 [1.0] max
MALE
PART NUMBER
WIRE SIZE
AWG/[mm
2
]
18 [1.0] max
FC6018D2
MC6018D
PLATING:
STANDARD FINISH:
Gold flash over nickel plate.
OPTIONAL FINISHES:
0.000030 [0.76] gold over nickel by adding “-14” suffix
onto part number. Example: FC6018D2-14
0.000050 inch [1.27] gold over nickel by adding “-15”
suffix onto part number. Example: MC6018D-15
REMOVABLE THERMOCOUPLE CRIMP CONTACT
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
FEMALE CONTACT
“CLOSED ENTRY” DESIGN
0.538 [13.67]
ØA
* Color Code
Note: Connectors can be kitted with
all applicable crimp contacts,
contact Technical Sales for
connector part number.
MALE CONTACT
0.550 [13.97]
* Color Code
ØA
ØB
0.170+0.015-0.020
[4.32+0.38-0.51]
Ø0.040 [1.02]
0.170+0.015-0.020
[4.32+0.38-0.51]
ØB
TYPE
MATERIAL
CHROMEL (+)
FEMALE
PART NUMBER
MALE
PART NUMBER
COLOR
CODE
WHITE
WIRE SIZE
AWG [mm
2
]
ØA
0.066 [1.68]
0.048 [1.23]
0.066 [1.68]
0.048 [1.23]
0.066 [1.68]
0.048 [1.23]
0.066 [1.68]
0.048 [1.23]
0.066 [1.68]
0.048 [1.23]
0.066 [1.68]
0.048 [1.23]
ØB
0.045 [1.14]
0.027 [0.69]
0.045 [1.14]
0.027 [0.69]
0.045 [1.14]
0.027 [0.69]
0.045 [1.14]
0.027 [0.69]
0.045 [1.14]
0.027 [0.69]
0.045 [1.14]
0.027 [0.69]
FC6020D2CH
††
FC6026D2CH
FC6020D2AL
††
MC6020DCH
†
MC6026DCH
MC6020DAL
†
20 / 22 / 24 [0.5 / 0.3 / 0.25]
26 / 28 / 30 [0.12 / 0.08 / 0.05]
20 / 22 / 24 [0.5 / 0.3 / 0.25]
26 / 28 / 30 [0.12 / 0.08 / 0.05]
20 / 22 / 24 [0.5 / 0.3 / 0.25]
26 / 28 / 30 [0.12 / 0.08 / 0.05]
20 / 22 / 24 [0.5 / 0.3 / 0.25]
26 / 28 / 30 [0.12 / 0.08 / 0.05]
20 / 22 / 24 [0.5 / 0.3 / 0.25]
26 / 28 / 30 [0.12 / 0.08 / 0.05]
20 / 22 / 24 [0.5 / 0.3 / 0.25]
26 / 28 / 30 [0.12 / 0.08 / 0.05]
K
ALUMEL (-)
For more information on
the availability of Type J
thermocouple contacts,
and information about
thermocouple contacts
with PCB solder termi-
nation, please contact
Technical Sales.
Chromel and
®
Alumel are regis-
tered trademarks of
Hoskins
Manufacturing
Company.
®
FC6026D2AL
FC6020D2CU
††
FC6026D2CU
FC6020D2CO
††
FC6026D2CO
FC6020D2CH
††
MC6026DAL
MC6020DCU
†
MC6026DCU
MC6020DCO
†
MC6026DCO
MC6020DCH
†
GREEN
COPPER (+)
T
CONSTANTAN (-)
RED
YELLOW
CHROMEL (+)
E
CONSTANTAN (-)
†
FC6026D2CH
FC6020D2CO
††
MC6026DCH
MC6020DCO
†
WHITE
FC6026D2CO
MC6026DCO
††
YELLOW
Dimensionally equivalent to M39029/64-369
Dimensionally equivalent to M39029/63-368
For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 78-83.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
36
RD SERIES
0.927 [23.55]
Ø0.086
[2.18]
Positronic Industries
connectpositronic.com
MILITARY QUALITY
CRIMP REMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE
D
-
S
ub
ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 8
STEP
EXAMPLE
1
RD
2
25
3
S
4
1
5
0
6
J
7
VL
8
0
9
/AA
10
-50
STEP 10 - SPECIAL OPTIONS
-14 - 0.000030 [0.76µ] gold over
nickel.
-15 - 0.000050 [1.27µ] gold over
nickel.
-50 - 0.000050 [1.27µ] gold over
copper.
CONTACT TECHNICAL SALES
FOR SPECIAL OPTIONS
STEP 1 - BASIC SERIES
RD series.
IT
POS
EC
STEP 4 - CONTACT TERMINATION TYPE
0 - Ordered Without Contacts.
1 - Crimp, 20 AWG-24 AWG [0.5mm
2
-0.25mm
2
].
12 - Crimp, 26 AWG-30 AWG [0.12mm
2
-0.05mm
2
].
Di
rec
tive
2002
/9
*
1
STEP 5 - MOUNTING STYLE
0
02
F
S2
S5
-
-
-
-
-
Mounting Hole, 0.120 [3.05] Ø.
Mounting Hole, 0.154 [3.91] Ø.
Float Mounts, Universal.
Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length.
Swaged Locknut, 4-40 Threads.
NOTE:
If compliance to environmental
legislation is not required, this step will not
be used. Example: RD25S10JVLO
STEP 8 -SHELL OPTIONS
0
*
2
S
X
Z
C
-
-
-
-
-
Zinc Plated with Chromate Seal.
Stainless steel, passivated.
Tin Plated.
Tin Plated and Dimpled (male connectors only).
Cadmium plated with Chromate Seal.
*
1
STEP 6 - HOODS
0
J
L
Y
-
-
-
-
None.
Hood, Top Opening, Plastic.
Hood, Side Opening, Plastic.
Hood, Top Opening, Plastic with Rotating Male Jackscrews.
Available in size 50 only.
Hood, Top Opening, Plastic with Rotating Male and Female
Polarized Jackscrews. Available in size 50 only.
Hood, Top or Side Opening, Robust Extended Height,
Composite and Plastic with Rotating Male Jackscrews.
Available in size 9, 15, 25, 37, and 50 only.
Hood, Top Opening, Metal. Available in size 15, 25, 37, and
50 only.
Hood, EMI/RFI, Metal. Available in size 9, 15, 25, 37, and
size 50 only.
Lightweight Aluminum Hood, nickel finish.
Lightweight Aluminum Hood, no finish.
Hood, Top or Side Opening, Plastic. Available in size 9,15,
and 25 only.
*
1
STEP 7 -LOCKING AND POLARIZING SYSTEMS
0
V3
V5
VL
T
T2
T6
E
E2
E3
E6
-
-
-
-
-
-
-
-
-
-
-
None.
Lock Tab, connector front panel mounted.
Lock Tab, connector rear panel mounted.
Lock Lever, used with Hoods Only.
Fixed Female Jackscrews.
Fixed Female Jackscrews.
Fixed Male and Female Polarized Jackscrews.
Rotating Male Jackscrews.
Rotating Male Screw Locks.
Rotating Male with internal hex for 3/32 hex drives
Rotating Male and Female Polarized Jackscrews.
Y6 -
Z-
H-
G-
*
3
AN -
*
3
AC -
W-
*
1
For additional information on accessories listed in steps 5, 6 and 7, see
Accessory Catalog.
2
*
For stainless steel dimpled male versions contact Technical Sales.
*
3
AN and AC hood are not available for connector variant 29. Consult
Technical Sales for availability.
NOTE:
Once you have made a connector selection, contact
Technical Sales if you would like to receive a drawing in DXF, PDF
format or a 3-dimensional IGES, STEP or SOLIDWORKS file.
,
For crimping information and crimp tools,
see Application Tools section, pages 78-83.
37
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
SK Drawing
5/
Compliant
•
RD SERIES
STEP 2 - CONNECTOR VARIANTS
9, 15, 25, 29, 37, 50
STEP 3 - CONNECTOR GENDER
M - Male
S - Female - PosiBand closed entry contacts
RoHS
R
O
NIC
INDU
S
STEP 9 - ENVIRONMENTAL
COMPLIANCE
OPTIONS
/AA - Compliant per EU Directive
2002/95/EC (RoHS)
TR
IES
•
pe
U
rE
3-dimensional model
Power technology
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