CS500
ENGINEERING DATA SHEET
CURRENT SENSING RELAY
2 PDT, 2 AMP
Electronic current sensing relay
Contact arrangement
Power supply
2 PDT
28 Vdc
PRINCIPLE TECHNICAL CHARACTERISTICS
Contacts rated at
Weight
APPLICABLE SOCKET:
S500
2 Amps / 28 Vdc
< 70 grams
44mm x 25.7mm x 26mm max
Dimensions of case
Hermetically sealed corrosion protected metal can
CONTACT ELECTRICAL CHARACTERISTICS
Minimum
operating cycles
100,000 cycles
100,000 cycles
500,000 cycles
Contact rating per
pole and load type
resistive load
inductive load (L/R=5ms)
low level (30µA/30mV max)
Load Current in Amps
@28Vdc
2
0.75
-
@115Vac/60-400Hz
0.3
-
-
NUMBERING SYSTEM
CS500
XXX - XXX - A - X
Basic series designation__________________________|
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1-Pick up current (3 digits)_______________________________|
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2-Drop out current (3 digits)_____________________________________|
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3-Mounting style and terminal types (A,B,C)____________________________|
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4-Internal shunt codes (A,B,C,D,E,F)_______________________________________|
Featuring
LEACH
©
power and control solutions
www.esterline.com
AMERICAS
6900 Orangethorpe Ave.
P.O. Box 5032
Buena Park, CA 90622
.
.
Tel: (01) 714-736-7599
Fax: (01) 714-670-1145
EUROPE
2 Rue Goethe
57430 Sarralbe
France
.
.
Tel: (33) 3 87 97 31 01
Fax: (33) 3 87 97 96 86
ASIA
Units 602-603 6/F Lakeside 1
No.8 Science Park West Avenue
Phase Two, Hong Kong Science Park
Pak Shek Kok, Tai Po, N.T.
Hong Kong
Tel: (852) 2 191 3830
Fax: (852) 2 389 5803
Data sheets are for initial product selection and comparison. Contact Esterline Power Systems prior to choosing a component.
Date of issue: 9/10
- 16 -
Page 1 of 3
PICK UP AND DROP OUT CURRENT
The first two digits are vlue in mAmps, last digit being number of zero.
Example: 152 = 1500 mAmps = 1.5 Amp.
Pick up and drop out current have to be choosen within the limits given in the hereunder table.
CS500
TABLE OF SELECTION LIMITS FOR THE 4 STANDARD INTERNAL SHUNTS
Ip
I pick up max
5.5 A
9A
13 A
19 A
27 A
49 A
Id
I drop out min
80 mA
200 mA
400 mA
800 mA
1600 mA
4000 mA
Ip-Id
Minimum delta
160 mA
400 mA
800 mA
1600 mA
3200 mA
8000 mA
Ip-Id
Maximum delta
4A
7A
10 A
14 A
20 A
31 A
I continuous max
6A
10 A
14 A
20 A
28 A
50 A
Internal shunt
Resistance
50 m
Ω
20 m
Ω
10 m
Ω
5m
Ω
2.5 m
Ω
1m
Ω
Code
A
B
C
D
E
F
Accuracy of pick up and drop out current selected in the P/N shall be ±5% within the temperature range.
MOUNTING STYLES AND TERMINAL TYPES
26 MAX
+0.03
Ø1.6
-0.05
11
7.6
7.6
16
5.9
Ø2.36
±0.05
3.8 Ø1.01
7.6
Ø2.36
±0.05
±0.05
44 MAX
35.5
36.7
Ø1.6
±0.05
3.8
23.8
MAX
26
MAX
Ø2.36
-0.025
15.9
SILICON GASKET
SHORE
A 15-30
+0.05
25.7
MAX
A
B
1
C
1
6.6
7.1 MAX
9.5
±0.5
7.6
±0.5
15.9
±0.5
1.3
±0.1
4
±0.15
TIN PLATED PINS
SOLDER HOOKS
GOLD PLATED PINS
Dimensions in mm
Tolerances unless otherwise specified ±0.25 mm
Date of issue:
9/10
- 17 -
Page 2 of 3
SCHEMATIC DIAGRAM/TERMINAL LAYOUT
CS500
GENERAL CHARACTERISTICS
Storage temperature
Operating temperature
Operating voltage
Current consumption
Dielectric strength at sea level
- all pins connected together and can
- between open contacts
Initial insulation resistance at 500 Vdc
Sinusoidal vibration
Shock
Maximum contact opening time under vibration and shock
Undamaged against positive transients
Spike susceptibility
1000 V / 50 Hz
500 V / 50 Hz
greater than or equal to 100 M
Ω
15G / 70 to 3000 Hz
50G / 11 ms
0.01 ms max
+ 80 Vdc
± 600 Vdc
- 65°C to + 125°C
- 55°C to + 85°C
18 to 32 Vdc (AIR norm 2021 E)
80 mA max
NOTES
1. Relays with C mounting are compatible with socket families S 500..
2. Isolation spacer pads for PCB mounting available on request.
3. For other mounting styles or terminal types, please contact the factory.
Date of issue: 9/10
- 18 -
Page 3 of 3
S500, S501, S502, S550
ENGINEERING DATA SHEET
RELAY SOCKET
25 AMP
BASIC SOCKET SERIES DESIGNATION FOR:
SERIES M500 (DC Coil), M501 (AC Coil),
M502 (DC Coil), M550 (DC Coil), T531, CS500
DESIGNED TO THE STANDARDS AND REQUIREMENTS OF:
MIL-PRF-12883/48 & /54
DIMENSIONS
GENERAL CHARACTERISTICS
Crimp tool for contacts
Insertion / removal tool
Weight
Temperature range
M 22520/1-01, Positioner M22520/1-02
#16: M81969/14-03
45 grams Max
-70°C to +125°C
#12: M81969/14-04
Contact and mounting hardware supplied in a separate plastic bag.
Standard tolerances, ±0.25mm
AMERICAS
6900 Orangethorpe Ave.
P.O. Box 5032
Buena Park, CA 90622
.
.
Tel: (01) 714-736-7599
Fax: (01) 714-670-1145
EUROPE
2 Rue Goethe
57430 Sarralbe
France
.
.
Tel: (33) 3 87 97 31 01
Fax: (33) 3 87 97 96 86
ASIA
Units 602-603 6/F Lakeside 1
No.8 Science Park West Avenue
Phase Two, Hong Kong Science Park
Pak Shek Kok, Tai Po, N.T.
Hong Kong
Tel: (852) 2 191 3830
Fax: (852) 2 389 5803
Featuring
LEACH
©
power and control solutions
www.esterline.com
Data sheets are for initial product selection and comparison. Contact Esterline Power Systems prior to choosing a component.
Date of issue: 9/08
- 10 -
Page 1 of 4
TERMINAL LAYOUT
S500, S501, S502
CODE A S500
CODE C S502
16.0
11.0
5.9
MOUNTING HOLE LAYOUT
35.7
± 0.1
3
2
X2
1
C
15.2
11.4
3
2
Y1
X2
1
± 0,3
± 0,1
C
17.8
7.6
B
X1
A
B
3.8
X1
Y2
A
26.3
15.9
28.2
± 0.3
FOR CS500 RELAYS
FOR T531 RELAYS
FOR HOLE CLEARANCE,
SEE HARDWARE CODE
MOUNTING HARDWARE
CODE 1 : 05-284-12
LOOSE UNC HARDWARE
BOTTOM MOUNT
2.4 MAX
CODE 2 : 05-284-00
LOOSE METRIC HARDWARE
TOP MOUNT
CODE 3 : 05-284-07
LOOSE METRIC HARDWARE
TOP MOUNT
MOUNTING TORQUE
NUT 4/40:0,45 ±0,1 Nm
NUT 10-32:1,2 MAX
:3,6 mm
MOUNTING TORQUE:0,45 ±0,1 Nm
:3,6 mm
MOUNTING TORQUE:0,45 ±0,1 Nm
:3,6 mm
CODE 6 : 05-284-13
UNC HARDWARE
BOTTOM MOUNT
TOP MOUNT
CODE 7 : 05-284-15
METRIC HARDWARE
TOP MOUNT
1.2
1.2
MOUNTING TORQUE:0,45 ±0,1 Nm
MOUNTING HOLE:3,6 mm
MOUNTING HOLE:3,6 mm
MOUNTING TORQUE:0,45 ±0,1 Nm
FOR RELAYS WITH CODE B TERMINALS
MOUNTING HOLE:3,6 mm
CODE 8 : 05-284-20
LOOSE UNC STUDS MIL-S-12883/41 - EDIT C
BOTTOM MOUNT
TOP MOUNT
BOTTOM MOUNT
CODE 9 : 05-284-21
FIXED UNC STUDS PER MIL-S-12883/41 - EDIT C
TOP MOUNT
2.4
2.4 MAX
1.2
4.0 MAX
4.0
MOUNTIONG TORQUE: NUT 4/40:0,45 ±0,1 Nm - NUT 10-32: 1,2 MAX
MOUNTING HOLE: 5,3 mm
MOUNTING HOLE: 3,6 mm
3.2
MOUNTING TORQUE: NUT 4/40:0,45 ±0,1 Nm - NUT 10-32: 1,2 MAX
MOUNTING HOLE: 5,3 mm
MOUNTING HOLE: 3,6 mm
Date of issue: 3/06
- 29 -
3.2 MAX
Page 2 of 4
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