( 22.30
+0.50
-0.25
+0.20
)
-0.50
-C-
1.50
)
1.30
( 3.90
#
0.10 -2X)
SEE DETAIL
24.80
( 5.00
( 8.00
( 1.20
#
0.25 )
#
0.25 )
(
0.20
A B C )
1.25
(
#
0.10 )
#
0.13
Y
( 0.93 )
( 1.00 )
25.71
#
0.25
( 13.00
+0.20
)
-0.40
-B-
B
E
E
(
3.10
)
3.00
B
DETAIL
TERM. LOCK FINGER
SCALE
5X
TYPE A
Y
TYPE B
LAST 5 DIGITS OF 8 DIGIT P/N
& PART CHANGE LEVEL (PCL) OR
LAST 6 DIGITS OF 9 DIGIT OR
10 DIGIT P/N
& PART CHANGE
LEVEL (PCL)
MFG. DAILY DATE CODE
& ASSY
MACHINE NO. LETTERING MUST
BE LEGIBLE
OPTIONAL
6.45
5.65
( R 5.05
( 3.20
)
#
0.10 )
( 5.25
)
CAVITY DETAIL VIEW
SECTION
( 45 )
$
C-C
( 0.85 )
TYPE C
TYPE D
SEE DETAIL
Z
4.50
4.35
( 0.90 )
9.25
1.7
0.9
A
6
CPA
PRE-ASSEMBLED
POSITION
SEE CHART FOR P/N
( 4.45
#
0.10 )
DETAIL
SCALE
PARTIAL
SECTION
B-B
( 0.55 )
( 1.40 )
40.10 #
0.75
SEALED
37.80 #
0.65
UNSEALED
5
RETAINER
SEE CHART FOR P/N
POLARIZATION OPTIONS
FULL SIZE
SHOWN W/CPA
Z
5X
SECTION
E-E
FOR REFERENCE ONLY
INSULATOR VIEWS
2
A
WITHOUT CPA
SEE P/N CHART
ALL DIMENSIONS SAME
AS WITH CPA
INSULATOR-FEMALE
SEE CHART FOR P/N
1
WEDGE(TPA)-FEMALE
PRE-ASSEMBLED
POSITION
SEE CHART FOR P/N
1.7
0.9
NOTES:
A
6.45
5.65
2
WEDGE
FEMALE
QUALITY ASSURANCE REQUIREMENTS PER CHRYSLER PS-7300: 1
SPC DATA REQUIRED
ENGINEERING APPROVAL OF SUPPLIER SAMPLES
IS REQUIRED PRIOR TO AUTHORIZATION OF PART
PRODUCTION
CHANGES IN DESIGN COMPOSITION OR PROCESSING
FROM THE PART PREVIOUSLY APPROVED FOR PART
PRODUCTION REQUIRES PRIOR ENGINEERING APPROVAL
WIRING FABRICATORS MUST PURCHASE FROM SOURCES SHOWN
ALL THE SEALED CONNECTOR APPLICATIONS MUST BE USED WITH CHRYSLER WIRE
SPEC. MS-8288, MS-9502 OR ISO 6722 EQUIVALENTS THIN WALL X-LINK ONLY
A- ASSEMBLIES WITH FCI P/N'S 54200239 OR 54200240 END SEALS MUST BE
USED WITH 20 TO 14AWG OR ISO EQUIVALENTS WIRES WITH INSULATION
Ø1.70 TO Ø2.77 O.D.
B- ASSEMBLIES WITH FCI P/N'S 54200241 OR F480510 END SEALS MUST BE
USED WITH 14 TO 10AWG OR ISO EQUIVALENTS WIRES WITH INSULATION
Ø2.50 TO Ø4.09 O.D.
1
6
CPA
( 9.15
+0.20
)
-0.10
INSULATOR
FEMALE
( 9.15
+0.20
)
-0.10
RING-SEAL
FCI P/N
54200264
3
RING-SEAL
SEE CHART FOR P/N
36.50
#
0.65
CIRCUIT NOS.
1 & 2
(TERMINAL-FEMALE
FCI C15004-CUST
7
4
END-SEAL
SEE CHART FOR P/N
(TERMINAL-FEMALE
C15004-CUST)
7
FCI P/N'S 54200238 RING SEAL, 54200240 AND F480510 END SEALS
BAKED AT 450
F FOR 5 HOURS TO DRIVE OFF VOLITILES
$
ALL NON-SEALED APPLICATIONS MAY BE USED WITH ANY WIRE INSULATION
22 TO 10AWG OR ISO EQUIVALENTS (EXCEPT AS NOTED BELOW) PROVIDED
THAT A TERMINAL GRIP FOR THAT CORE/INSULATION IS SHOWN ON
C15004-CUST FEMALE TERMINAL DRAWING
SECTION
SEE NOTES
A-A
A
PARTIALLY SEALED ASSEMBLY VIEWS
SEE PART NUMBER CHART
SECTION
A-A
MAX. INSULATION CRIMP WIDTH = 4.50
MAX. INSULATION CRIMP HEIGHT = 4.50
MAX. INSULATION DIA = 4.09 (10 GA THIN WALL)
USE WITH FOLLOWING APPLICABLE COMPONENTS AS NEEDED:
CAVITY PLUG FCI P/N 54200005.(CHRYSLER P/N 56038308)
DOUBLE X-MAS TREE CLIP CHRYSLER P/N 04707091
SINGLE X-MAS TREE CLIP CHRYSLER P/N 04625797
2.80MM APEX FEMALE TERMINAL PER 15004-CUST SYMMETRICAL ABOUT CENTERLINE
FOR 180
$ORIENTATION
DIRECT CONNECT INTERFACE PER FCI G36002 (CHRYSLER 4707027)
TEST METHOD PER SAE/USCAR-2 REV 5, CONNECTOR ENGAGE
DISENGAGE WITH LATCH DEPRESSED FORCE NOT TO EXCEED 75N FOR
THIS SYSTEM
CPA SEATING FORCES - 40N MAX
&
SEALED ASSEMBLY VIEWS
SEE P/N CHART
SHOWN WITH CPA'S
MATING PART NUMBERS CHART
UNSEALED
54200203N
54200203
F970510
54200262
54200209N
54200209
54200202N
54200202
F870510
54200261
54200208N
54200208
54200201N
54200201
F770510
54200260
54200207N
54200207
54200251N
54200251
54200212N
54200212
54200200N
54200200
54200263
54200206
54200213N
54200213
54200214N
F670510
55200200
55200200N
FCI
N/A
C 04687920
N/A
N/A
N/A
C 04687916
N/A
C 04687919
N/A
N/A
N/A
C 04687914
N/A
C 04687918
N/A
N/A
N/A
C 04687913
N/A
C 04868293AA
N/A
C 04688917
N/A
C 04688917
N/A
C 04687912
N/A
C 04793832
C 56021913AA
N/A
-
N/A
CUSTOMER
N/A
7283-5373
N/A
N/A
N/A
7283-5375
N/A
7283-5372-10
N/A
N/A
N/A
7283-5374-10
N/A
7283-5371-40
N/A
N/A
N/A
7283-5359-40
N/A
-
N/A
7283-5367-60
N/A
7283-5358-30
N/A
7283-5292-30
N/A
-
7283-6210-30
N/A
7283-8377-60
55200209
55200209
F380510
54200276
55200205
55200205
55200208
55200208
F280510
54200275
55200204
55200204
54200205
54200205
F180510
54200274
54200211
54200211
CHART-ASSEMBLY PART NUMBERS
DIRECT CONNECT
APPLICATION
DIRECT CONNECT
APPLICATION
N/A
N/A
N/A
NATURAL
UNSEALED
W/O CPA
W/CPA
Y 7283-5358-30
Y 7283-5371-40
Y 7283-5372-10
Y 7283-5292-30
Y 7283-5373
SEALED
W/CPA
Y 7283-5359-40
Y 7283-5374-10
Y 7283-5367-60
Y 7283-6210-30
Y 7283-5375
WEDGE SEATING FORCES - 100N MAX
UNSEALED
SEALED
W/O CPA
CHART - ASSEMBLY
PART NUMBERS
SEALED
Y 7283-8377-30
Y 7283-8377-60
X-MAS TREE CLIP INSERTION FORCES - 75N MAX
FCI SUPPLIER CODE 52772, MOLD
OWNERSHIP FOR REFERENCE
& CAVITY I.D. SIGNIFIES TOOL
D
N/A
DIRECT CONNECT
APPLICATION
DIRECT CONNECT
APPLICATION
DIRECT CONNECT
APPLICATION
DIRECT CONNECT
APPLICATION
DIRECT CONNECT
APPLICATION
TAN
SEALED
SEALED
N/A
N/A
NATURAL
1
UNSEALED
N/A
N/A
N/A
N/A
N/A
CUSTOMER P/N'S
SEALED
N/A
ANNUAL QUALITY REQUIREMENTS:
IT IS PERMISSIBLE TO PERFORM CONTINUOUS CONFORMANCE PER
FCI SPECIFICATION #AQA-001 INSTEAD OF ANNUAL LAYOUT
ANNUAL PV REQUIREMENTS OF QS-9000 SECTION 2
ALL NON-REFERENCE DIMENSIONS ARE REQUIRED
CUSTOMER P/N
N/A
&
& SAE/USCAR-2
DK GREY
UNSEALED
SEALED
C 04868293AA
C 56021913AA
C 04687917
C 04687918
C 04687919
C 04687920
C 04687912
C 04687913
C 04687914
C 04687916
C 04688917
DK.BROWN
SEALED
SEALED
DIRECT CONNECT
APPLICATION
DIRECT CONNECT
APPLICATION
DIRECT CONNECT
APPLICATION
N/A
C
N/A
C 04793832
1
1
1
1
1
1
1
1
- USE INDEX A, BLACK SEALED AND UNSEALED FOR
ALL AFFECTED INSULATOR CAVITIES
- CURRENT PRODUCTION TOOLING
- POINT OF LAST RUN
DK GREY
FCI P/N'S
**54200259
55200200N
55200200
54200260
54200261
54200262
SEALED
UNSEALED
N/A
N/A
N/A
N/A
N/A
N/A
N/A
F670510
F770510
F870510
F970510
54200251N
54200200N
54200201N
54200202N
54200203N
54200214N
54200207N
54200208N
54200209N
54200212N
N/A
C 04687924
N/A
N/A
N/A
C 04687922
54200213N
54200251
54200200
54200201
54200202
54200203
54200206
54200263
54200207
54200208
54200209
54200212
54200213
FCI P/N
SERVICE TOOLING GUIDE INFORMATION PER APEX TRAINING MANUAL
** FCI P/N 54200259 NOT PRODUCED USE FCI P/N 55200200
MUST CONFORM TO THE FOLLOWING CHRYSLER/YNA STANDARDS:
SAE/USCAR-2 REV 5 EXCEPT AS NOTED ABOVE
PS-7300 QUALITY ASSURANCE (CHRYSLER)
PS-4480-CEK-4 (CHRYSLER) PART I.D., (G-009-2 YNA)
PS-9065 REGRIND (CHRYSLER), (G-009-3 YNA)
PS-9227 DATA EXCHANGE (CHRYSLER), (G-009-7 YNA)
PS-10052 INFORMATION SECURITY (CHRYSLER)
LT GREY
UNSEALED
SEALED
TEMPERATURE
CLASS 3
FCI NO.
(CHRYSLER)
04687793
*91012136
04687944
04687945
04687946
04687976
04687975
N/A
*91012137
04687942
*91012138
04687943
04687938
04687739
COLOR
BLACK
LT
GREEN
LT
GREY
DK
GREY
NATURAL
ROYAL
BLUE
RED
DK GREEN
DK
BLUE
LT
BLUE
LT
GREEN
BURNT
ORANGE
BLACK
RED
ITEM
1
1
1
1
1
2
3
3
3
4
4
4
5
6
PART NAME
(MATERIAL)
INSULATOR
PA66GF
INSULATOR
PA66GF
INSULATOR
PA66GF
INSULATOR
PA66GF
INSULATOR
PA66GF
WEDGE
PA66GF
RING SEAL
SILICONE
RING SEAL
FL.SILICONE
RING SEAL
SILICONE
END SEAL
SILICONE
END SEAL
SILICONE
END SEAL
SILICONE
RETAINER
PA66GF
CPA LATCH
PA66GF
INDEX
A
A
B
C
D
TEMPERATURE
CLASS 4
FCI NO.
54200255
55200201
54200256
54200257
54200258
54200281
COLOR
BLACK
DK
GREEN
DK
BLUE
DK
BROWN
TAN
NATURAL
B
DK.BLUE
SEALED
SEALED
REQUIRED
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
REQUIRED
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
REQUIRED
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
LT GREY
54200227
54200231
54200228
54200229
54200230
54200225
54200237
54200264
SEALED
UNSEALED
UNSEALED
DIRECT CONNECT APPLICATION
DIRECT CONNECT APPLICATION
54200233
54200233
54200204
54200204
DEVICE
54200210
54200215
54200215
N/A
C 04868173AA
N/A
C 04687923
N/A
C 04687921
N/A
C 04793833
N/A
N/A
N/A
N/A
N/A
7283-5292-30
N/A
N/A
LT GRN
THIS DRAWING (H59000) REPLACES CHRYSLER DRAWING
NUMBER 04687874 LEVEL "P"
CHRYSLER DRAWING IS FOR REFERENCE ONLY
FCI P/N WITH SUFFIX "N" DESIGNATES
ASSEMBLIES W/O CPA
MUST BE USED WITH FLUOROSILICONE END SEAL P/N 54200265, RETAINER
P/N 54200234
& PROPER GAGE TEFLON WIRES FOR FLEX FUEL OR
DIESEL FUEL APPLICATIONS. ASSEMBLE TERMINALS THROUGH RETAINER
& ENDSEAL PRIOR TO ASSEMBLING INTO TERMINAL CAVITY
SEALED
SEALED
UNSEALED
UNSEALED
A
BLACK
SEALED
SEALED
SEALED
SEALED
SEALED
SEALED
1
1
1
1
1
1
1
1
1
3
S
3
S
3
S
3
S
3
S
3
S
1
3
S
1
3
S
1
3
S
1
3
S
1
3
S
3
U
1
1
3
S
1
1
3
S
1
1
3
S
1
1
3
S
1
1
3
S
3
S
3
S
3
S
3
S
1
1
1
1
1
1
1
1
1
54200238
54200239
54200238
DK
BLUE
1
1
1
1
1
1
1
1
1
1
SEE
NOTE
12-01346
L8
APPLICABLE WIRE NOTES REVISED FOR ISO 6722 EQUIVALENTS WIRE
APPLICATION FOR 54200241 REVISED FROM 14 TO 10AWG
CONNECTOR ASSEMBLIES P/N'S F670510 TO F970510 AND END SEAL P/N F480510 ADDED
FOR
TEMP CLASS 4 AND 10/12AWG APPLICATION, ASSEMBLY P/N CHARTS UPDATED REVISED
& NOTES
REVISED AND REDRAWN IN PDS SEE REV U1 FOR PREVIOUS CHANGES,
NOTES AND ASSEMBLY P/N CHARTS UPDATED
DIRECT CONNECT APPLICATION
F080510
54200273
54200273
FCI
N/A
N/A
N/A
CUSTOMER
MATING ASSEMBLY
PART NUMBER
FOR REFERENCE ONLY
N/A
N/A
N/A
YNA
1
1
1
1
54200240
54200241
54200234
54200003
54200240
F480510
54200271
54200008
DK GRN
SEALED
SEALED
-
YNA
LT
GREEN
OFF
WHITE
NATURAL
NATURAL
12-01025
E10
1
1
1
1
1
1
1
1
1
4
S
1
1
4
S
4
S
1
1
1
4
T
1
1
4
T
1
1
4
T
1
1
4
W
1
1
1
4
W
1
1
1
4
W
1
1
APEX 2.8
1
4
W
2006-02-21
SEE
NOTE
12-00661
ALL
INDEX
TYPE
COLOR
SEALED/
UNSEALED
-
#
2°
-
SEE CHART
FEMALE ASSEMBLY PART NUMBERS
#
0.1
-
3
S
3
S
CONNECTOR ASSEMBLY TEMPERATURE CLASS PER SAE/USCAR-2 REV 5
PART CHANGE LEVEL (PCL)
* INTERLOCK P/N
H59010, G36002
SEE CHART
A-042
-
-
A0
CUSTOMER LEGENDS:
CHRYSLER:
FORD:
GENERAL MOTORS:
YAZAKI NA:
C
F
GM
Y
S.YUVARAJ
Sucha SIAN
Robert BAUMAN
Jeff CAMPBELL
CHART - ASSEMBLY
2-WAY FEMALE WITH/CLIP SLOT
2.8 APEX CONNECTOR SYSTEM
USA-WT234
-
H59000
SERIAL RELEASED
See Table
X
-
1
1
W/O CPA
2012/10/18
2012/10/18
2012/10/18
H59000
-
2:1
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