The Airpax™ 5004 series is a RoHS compliant, positive snap action, single pole / single throw, bimetallic thermostat which provides
accurate and reliable sensing and switching in a single device. The 5004 series is ideal for applications where higher amperage
switching is required. The 5004 is designed for operation at 240VAC, ideally suited for use in Europe, Canada, the United States and
other geographical areas using 240VAC.
The basic switch assembly is operated by a bimetal disc with positive, reinforced snap-action, which is known for its reliable
repeatability. The construction of the switch assembly offers excellent shock and vibration resistance. Thermal response is fast due to
low mass.
The 5004 series offers many terminal and mounting options to fit your application needs. For high humidity and contaminating
atmosphere applications, the device is sealed with a non-volatile resin. Narrow differential devices are ideal for control, while
standard differentials can be used for high or low temperature limit switches. The series 5004 thermostat is cЯUus certified, with VDE
approval available upon request.
SPECIFICATIONS
Contact Ratings
Cycles
50,000
100,000
Voltage
120 VAC
240 VAC
Amps (resistive)
15
10
Contact Operations
Operating Temperature
Temperature Tolerance
Long Term Exposure Limit
Dielectric Strength
Weight
Either close on rise (make) or open on rise (break), SPST (Single Pole, Single Throw)
+35°F to 325°F (+1.67°C to 162.78°C)
Standard of ±5°F with nominal operating temperature settings in 5°F increments
-40°F to 350°F (-40°C to 176.67°C)
1500 VRMS 60Hz, 1 minute, terminals to case
3.4 grams (0.12 oz)
* cЯUus certified to 168°C operating temperature. Loads under 100mA, 5Vdc, will require gold-plated contacts, with recommended minimum load of 10mA, 5Vdc.
AIRPAX™ 5004 SERIES DECISION TABLES
EXAMPLE : O54SFD225B-200Y
Open contacts on temperature
rise, 5004 series, 6.0” vertical
potted leads with vertical
orientation and VDE approval,
0.109” two hole mounting bracket,
225°F top temperature with a ±8°F
standard top tolerance and a
standard 25°F differential between
top and bottom temperature for
temperature range of 201°F to
300°F, differential helps calculate
a bottom temperature of 200°F
with a standard minimum reset for
contacts to close at or above the
bottom temperature set point.
C
1. Contact Operation
* Basic Product Series
2. Terminal Selection
3. Terminal Orientation
4. Mounting & Enclosure
5. Top Temperature in °F
6. Top Temperature Tolerance Code
7. Bottom Temperature in °F
54
S
F
D
2
2
5
B
2
0
0
Y
1. CONTACT OPERATION
CODE
O
C
DESCRIPTION
Letter “O” = Open on Rise
Letter “C” = Close on Rise
To build your part number (PN), choose the proper codes from pages 2 to 4.
Consult Sensata Technologies when a code Z is used to indicate a special
requirement. Sensata will assign a unique, customer-specific four digit
nondescript number. To complete the customer specific part number build,
replace the bottom temperature and tolerance (codes 7 & 8) after the “–” dash
with the assigned four digit nondescript.
8. Bottom Temperature Tolerance Code
2. TERMINAL SELECTION
A
(2.37)
0.094
(11.63)
0.458
(4.75)
0.187
B
(1.98)
0.078
C
(3.38)
0.133
(Ø1.22)
Ø0.048
D
(1.98)
0.078
E
(4.75)
0.187
(6.35)
0.250
3. TERMINAL ORIENTATION
A
B
C
Z
NOTES :
Terminal orientation
restrictions :
Special
Requirements
Customer
to Specify
(2.79 - 2.92)
(6.93)
(Ø2.46)
Ø0.097
(0.81)
0.032
0.110 - 0.115
(7.11)
0.280
(15.06)
0.593
(4.75)
0.187
(6.35)
0.250
(3.96)
0.156
(14.86)
0.585
(0.51)
0.273
(10.57)
0.416
Same as View "C"
Except Formed 90°
Same as View "A"
Except Formed 90°
0.020
‘A’ (Opposed) =
A, B, E, G, J, R to T, Z
‘B’ (Parallel) =
A, B, E, R to T, Z
‘C’ (Vertical) =
C, D, F, H, K to P, U to Z
(0.51)
0.020
F
(1.98)
0.078
G
(6.35)
0.250
(7.92)
0.312
H
(1.98)
0.078
(4.75)
J
(1.68)
0.066
(1.17)
0.046
(1.98)
0.078
(4.62)
0.182
OPPOSED - Terminals on opposite
sides of thermostat, on a parallel plane
to the mounting bracket / base
PARALLEL - Terminals on same
side of thermostat, on a parallel plane
to the mounting bracket / base
VERTICAL - Both terminals extend
up and away, on a perpendicular plane
to the mounting bracket / base
D
(7.92)
(10.34)
0.407
Same as View "E"
Except Formed 90°
0.312
(15.85)
0.624
0.187
(5.36)
Same as
code A
-
indentifies VDE application
E
Same as
code B
-
indentifies VDE application
F
Same as
code C
-
indentifies VDE application
(11.23)
0.442
0.211
(0.81)
0.032
Same as View "G"
Except Formed 90°
4. MOUNTING AND ENCLOSURE SELECTION
NOTES :
The standard lead wire
materials for different
temperature ranges are as
follows :
i. Up to 220°F (104.4°C):
#18 stranded UL 1015 AWN
and CSA TEW approved,
black PVC insulation
ii. 221°F to 350°F (105°C to
176.6°C): #18 stranded
black ‘type I’ TFE, Teflon
®
insulation per MIL-W-22759
K
2 Leads
(152.40 ± 6.35)
6.000 ± 0.250
N
2 Leads
(152.40 ± 6.35)
6.000 ± 0.250
S
2 Leads
(152.40 ± 6.35)
6.000 ± 0.250
T
Same as terminal selection “S”
Except 2 Leads
(304.80 ± 12.70)
12.000 ± 0.500
A
(3.32)
0.131
(7.61)
0.300
(15.39)
0.606
B
(16.26)
0.640
C
(16.26)
0.640
D
(16.26)
0.640
E
(3.56)
0.140
See notes
i
&
ii
for
lead wire specifications
See notes
i
&
ii
for
lead wire specifications
See notes
i
&
ii
for
lead wire specifications
See notes
i
&
ii
for
lead wire specifications
(30.15)
1.187
(23.01)
0.906
(30.15)
1.187
(23.80)
0.937
(30.15)
1.187
(23.80)
0.937
(29.62)
1.166
(23.80)
0.937
L
Same as terminal selection “K”
Except 2 Leads
(304.80 ± 12.70)
12.000 ± 0.500
P
Same as terminal selection “N”
Except 2 Leads
(304.80 ± 12.70)
12.000 ± 0.500
White Sleeve
Potted (Sealed)
U
Same as terminal selection “S”
Except 2 Leads
(609.60 ± 19.05)
24.000 ± 0.750
(9.14)
0.360
MAX
2 Mounting Slots
(3.56) (4.37)
x
0.140 0.172
(17.45)
0.687
(0.46)
0.018
(Ø3.55)
Ø0.140
(0.46)
0.018
(Ø2.76)
Ø0.109
(0.46)
0.018
(Ø3.56)
Ø0.140
(16.26)
0.640
(0.46)
0.018
See notes
i
&
ii
for
lead wire specifications
See notes
i
&
ii
for
lead wire specifications
(13.84)
0.545
See notes
i
&
ii
for
lead wire specifications
F
(21.41)
0.843
REF
(3.18)
0.125
G
H
(10.31)
0.406
(0.79)
J
(10.31)
0.406
(0.79)
0.031
(9.52)
0.375
(9.52)
0.375
8-32 UNC-2A Thread
Undercut to Allow Stud
to Screw Down Flat
Z
M
Same as terminal selection “K”
Except 2 Leads
(609.60 ± 19.05)
24.000 ± 0.750
R
Same as terminal selection “N”
Except 2 Leads
(609.60 ± 19.05)
24.000 ± 0.750
(16.13)
0.635
Z
Special
Requirements
Customer
to Specify
(Ø3.73)
Ø0.147
(11.10)
0.437
(17.45)
0.687
(34.92)
1.375
(25.40)
1.000
0.031
Special
Requirements
Customer
to Specify
(0.46)
0.018
(0.46)
0.018
(Ø3.18)
Ø0.125
6-32 UNC-2A Thread
Undercut to Allow Stud
to Screw Down Flat
See notes
i
&
ii
for
lead wire specifications
See notes
i
&
ii
for
lead wire specifications
5. TOP TEMPERATURE IN °F
°F
Temperature Setting
Standard Tolerance
Nominal Differential
35°F to 200°F
±5°F
15°F
°C
1.6°C to 93°C
±2.8°C
8.3°C
°F
201°F to 300°F
±8°F
25°F
°C
94°C to 149°C
±4.4°C
13.8°C
°F
301°F to 325°F
±10°F
30°F
°C
150°C to 163°C
±5.6°C
16.7°C
NOTES:
· Select any temperature in the range of 35°F to 325°F. Standard choices fall on the 5°F increments, for example 35°F, 40°F, 45°F, 50°F... up to 320°F or 325°F
· Specify the °F temperature in the part numbering scheme as a three digit code without the ‘°F’ in the part number. For example, for 90°F, put in code ‘090’
6. TOP TEMPERATURE TOLERANCE
CODE
± °F
± °C
A
±5°F
±2.8°C
B
±8°F
±4.4°C
C
±10°F
±5.6°C
X
Maximum
Maximum
Z
Customer to Specify
Customer to Specify
NOTES:
· The standard tolerance for the top temperature is based on the temperature range the top temperature falls in, please refer to “5. Top Temperature in °F” chart,
and select the appropriate code for a standard top temperature tolerance.
7. BOTTOM TEMPERATURE IN °F
“Bottom Temperature in °F” equals the “Top Temperature in °F” minus the “Nominal Differential in °F for that temperature”.
Example 1: 50°F – 15°F = 35°F Example 2: 250°F – 25°F = 225°F Example 3: 310°F – 30°F = 280°F
NOTES:
· Specify the °F temperature in the part numbering scheme as a three digit code without the ‘°F’ in the part number (example 90°F, put in the code as ‘090’)
8. BOTTOM TEMPERATURE TOLERANCE
CODE
± °F
± °C
A
±5°F
±2.8°C
B
±8°F
±4.4°C
C
±10°F
±5.6°C
Y
Minimum
Minimum
Z
Customer to Specify
Customer to Specify
NOTES:
· The typical standard bottom temperature tolerance is a ‘Y’ = minimum trip, which indicates the “reset” trip occurs at or above the lower temperature set point.
· The other standard tolerances are based on the temperature range the bottom temperature is in. The most convenient solution is to use either the ‘Y’ minimum
reset code or choose the same tolerance code selection used in “6. Top Temperature Tolerance Code”.
SENSATA TECHNOLOGIES
529 Pleasant Street
Attleboro, MA 02703-0964 USA
1-508-236-3287 (Main)
1-508-236-1598 (Fax)
http://airpax.sensata.com
http://www.sensata.com
Important Notice: Sensata Technologies (Sensata) reserves
the right to make changes to or discontinue any product or
service identified in this publication without notice. Sensata
advises its customers to obtain the latest version of the
relevant information to verify, before placing any orders,
that the information being relied upon is current. Sensata
assumes no responsibility for infringement of patents or
rights of others based on Sensata applications assistance
or product specifications since Sensata does not possess
full access concerning the use or application of customers’
products. Sensata also assumes no responsibility for
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