HIGH VOLTAGE DC SWITCHING RELAY
1 POLE - 20 / 30A
FTR-E1 Series
■
FEATURES
•
•
•
•
450VDC – 20/30A high voltage DC load switching.
Non polarized contacts. Switchable for charge/discharge circuit.
Low coil power consumption (0.9W at coil rated voltage)
High insulation.
• Between coil and contact: 5,000VAC, 1 minute.
• Between open contact: 2,500VDC, 1 minute.
•
cULus recognized types are available.
•
Plastic material: UL flammability 94V-0.
•
Plastic sealed.
■
Applications
•
•
•
•
On board electrical verhicles charger system and plug-in hybrid vehicles
String disconnecting of photovoltaics systems
Charge and discharge of power storage system
High voltage DC load control system
■
Part Numbers
[Example]
FTR-E1
(a)
(a)
(b)
(c)
(d)
(e)
(f)
Relay type
Contact configuration
Power consumption
Coil voltage
Contact material
Special type
A
(b)
A
(c)
012
(d)
FTR-E1
A
A
012
024
Y
MF
GR
HA
Y
(e)
-
MF
(f)
: FTR-E1 series
: 1a (1 form X)
: Standard (900mW)
: 12VDC
: 24VDC
: Silver alloy
: Standard (20A)
:cUlus recognized (20A)
:cUlus recognized (30A)
Note: The designation name is stamped on the top of the relay case as follows:
Example: Ordering part number: FTR-E1AA012Y-MF
Stamped on part number: E1AA012Y-MF
1
FTR-E1 Series
■
Specifications
Item
Contact
Configuration
data
Material
Construction
Contact rating
Voltage drop
Continuous carrying current
FTR-E1
20A type (-MF, -GR)
30A type (-HA)
Remarks / conditions
1a (1 form X)
Silver alloy
Single contact
20A, 450VDC
30A, 450VDC
Resistive
Initial
Please refer to characteristic data
Max. 0.5V at 20A
25A (85ºC, cable size 5.5mm²)
30A (70ºC, cable size 8mm²)
40A (40ºC, cable size 8mm²)
40A / 1 hour (85ºC, cable size 8mm²)
1A 6VDC
900mW
324mW
-40ºC ~ +85ºC
Max. 30ms (without bounce)
Max. 10ms (without diode, without bounce)
1 x 10⁶ operations
75 x 10³ operations
10 x 10³ operations
-
Insula-
tion
Insulation resistance
Dielectric
Open con-
withstanding tacts
voltage
Coil contact
Vibration
resistance
Shock resis-
tance
Misoperation
Endurance
Misoperation
Endurance
Dimensions / weight
5 x 10³ operations
100 x 10³ operations
1000MΩ
2,500VAC(50/60Hz), 1 minute
5,000VAC(50/60Hz), 1 minute
5~200Hz, 45m/s², constant acceleration
5~200Hz, 45m/s², constant acceleration
300m/s² (11±1ms, contact ON)
200m/s² (11±1ms, contact OFF)
1,000m/s²(6±1ms)
43.6×28.3×36.8 mm / approx. 75g
Sense time 1ms, contact ON/OFF
Contact ON/OFF, up/down 4hours,
left/right/front/back each 2 hours
Sense time 1ms
Contact ON/OFF total 36 times
18.000 operations / hour
10A, 450VDC resistive, with varistor
*
²
20A, 450VDC resistive, with varistor
*
²
30A, 450VDC resistive, with varistor
*
²
20A, 450VDC inrush only (without break)
At 1000VDC
Reference
*
¹
At 20ºC
At 20ºC
No frost
At 20ºC, nominal voltage
Max. carrying current
Min. switching load
Coil
Rated power consumption
Operate power consumption
Operating temperature
range
Time
Life
Operate
Release
Mechanical
Electrical
Other
Note: Electrical characteristics mentioned above are the values at JIS standard condition
(temperature 15 to 35degC, relative humidity 25 to 75%, atmospheric pressure 86k to 106kPa) unless otherwise specified.
Note: Care shall be taken on the heat generated on PC board when maximum carrying current exceeds 10A.
Please perform the confirmation test with actual conditions.
*
¹: Minimum switching loads mentioned above are reference values. Please perform the confirmation test with actual load before production
since reference values may vary according to switching frequencies, environmental conditions and expected reliability levels.
*
²
Electrical life at resistive load mentioned above are the values when a varistor is used as coil suppresion device.
Using protection device other than varistor, the contact life expectancy may decrease drastically.
2
FTR-E1 Series
■
Coil Data
Coil
code
012
024
Rated Coil Voltage
Coil Resistance +/-10%
Must Operate Voltage
*
Must Release Voltage
*
(VDC)
(Ω)
(VDC)
(VDC)
12
24
160
640
7.2 (20ºC)
9.0 (85ºC)
14.4 (20ºC)
18.0 (85ºC)
1.0 (20ºC)
1.3 (85ºC)
2.0 (20ºC)
2.6 (85ºC)
Note: All values in the table are valid at 20degC and zero contact current unless otherwise specified.
Note: Coil polarity must be applied as specified in schematics.
*
:
Specified operated values are valid for pulse wave voltage.
■
Safety Standards
Type
cULus
Compliance
UL508
C22.2 No.14-13
(File No. E63615)
Contact Rating
[FTR-E1AA Y-GR]
10A, 450VDC (resistive) 85ºC
20A, 450VDC (resistive) 85ºC
[FTR-E1AA Y-HA]
10A, 450VDC (resistive) 85ºC
20A, 450VDC (resistive) 85ºC
30A, 450VDC (resistive) 85ºC
■
Dimensions
•
Dimensions
43.6
±0.3
28.3
±0.3
13.9
28.8
Pre-solder
4
36.8
±0.3
2 -0.8
1.6
4 -1.6
0.8
5.4
8.8
5.4
Note: Dimensions of the terminals do not include thickness of pre-solder.
3
FTR-E1 Series
•
Schematics
(BOTTOM VIEW)
1 (+)
2 (-)
3
4
•
PC Board Mouting Hole Layout
(BOTTOM VIEW)
16.75
±0.05
2.85
±0.05
6 -ø2.15
±0.05
5.4
±0.05
14.2
±0.05
(4.35)
Distribution of voltage drop
100
FTR-E1AA012Y-MF
n=140
20℃/20A
(7.4)
28.8
±0.05
( ): Reference value
Unit: mm
■
Characteristic Data (Reference)
Distribution of operate/release voltage
100
FTR-E1AA012Y-MF
n=140
20℃
Release
Operate
19.6
±0.05
Distribution of operate time
100
FTR-E1AA012Y-MF
n=140
20℃/ Rated coil voltage
80
Distribution (%)
80
Distribution (%)
80
Distribution (%)
60
60
60
40
40
40
20
20
20
0
0
1
2
3
4
5
6
7
8
9
10
0
0
0.02
0.04
0.06
0.08
0.1
0
10 11 12 13 14 15
16 17 18 19 20
Operate/Relase voltage (VDC)
Contact voltage drop (V)
Operate time(ms)
4
FTR-E1 Series
Distribution of relase time
100
FTR-E1AA012Y-MF
n=140
20℃/Rated coil voltage
Without diode
Coil temperature rise
80
70
60
Temperature rise (℃)
50
40
30
20
10
0A
25A
Operating range
2.4
2.2
Nominal voltage multiplying factor
2.0
1.8
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0.0
-40
erate vo
Must op
ot coil/2
ltage (H
5A)
Max. allowable voltage
Wir
e te
Wi
re
80
Rated power
consumption
mp
era
tur
pe
rat
ure
e ra
ran
nge
ge
(25
(0
A)
A
tem
)
Distribution (%)
60
40
20
ltag
erate vo
Must op
il)
e (Cool co
Max. allowable
temperature
0
0
1
2
3
4 5 6 7 8
Release time(ms)
9
10
0
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
-20
Coil power (W)
0
40
20
60
80
Ambient temperature (℃)
100
Ambient temperature - contact carrying current
50
45
40
Contact carrying current (A)
35
30
25
20
15
10
5
0
-60
Applied rated coil voltage
Switching life curve (600VDC, resistive load)
100000
10000
Life [cycle]
->
1000
100
10
1
-40
-20
0
20
40
60
80
100
1
10
100
Ambient temperature (℃)
Contact current [A]
->
Vibration resistance characteristics
100
Test material: coil energized and de-energized
Direction of vibration: see diagram below
Detection level: chatter >1 ms
X
Acceleration (m/s
2
)
Specification criteria
10
Y
No chattering was
detected in the
graph area
1
1
10
Frequency (Hz)
100
1000 2000
Z
Shock resistance characteristics
1000
Acceleration (m/s
2
)
800
600
400
200
0
Test
direction
Test material: coil energized and de-energized
Shock duration: 11ms (490m/s
2
or less)
6ms (more than 490m/s
2
)
Test direction: see diagram under the graph
Detection level: chatter > 1ms
: Coil de-energized
: Coil energized
5