ENGINEERING SPECIFICATION
INSTALLATION INSTRUCTION SHEETS
1.0 SCOPE
This specification consists of installation instructions for the Self Contained Power Connector
for 2-wire cable with ground applications.
2.0 PURPOSE
To define material number system for the above instructions.
3.0 REFERENCE MATERIAL NUMBERS
See pages 2-4 for the actual instruction sheets. These pages can be used as originals.
4.0 DEFINITIONS
Not applicable.
5.0 PROCEDURES
Place one (1) instruction sheet in the smallest unit container.
6.0 IMPLEMENTATION
December 6, 2005
REVISION:
ECR/ECN INFORMATION:
EC No:
171319
DATE:
2018 / 01 / 24
TITLE:
J
SELF CONTAINED POWER CONNECTOR
INSTALLATION INSTRUCTIONS
FOR 2 WIRE CABLE WITH GROUND APPLICATIONS
CHECKED BY:
SHEET No.
1
of
4
DOCUMENT NUMBER:
CREATED / REVISED BY:
APPROVED BY:
SD-19045-002
ETHRODAHL/GROJAS
JMACNEIL
JMACNEIL
TEMPLATE FILENAME: ENGINEERING_SPEC[SIZE_A](V.1).DOC
Self Contained Power Connector Installation Instructions
For 2 Wire Cable With Ground Applications
The 2-circuit-with-ground connectors will splice non-metallic-sheathed cable in the following wire ranges and types:
Self Contained Connector -
2 Circuit with ground for Solid Wire & Stranded Wire
Wire Range
AWG
10
Order
No.
19403-1300
Optional
Hand Tool
19285-0084
Optional Bench
Mount Tool
Optional Bench
Arbor Press
19285-0088
64006-0200
Housing
Color
White
95AF
95BF
Reference Information
UL File Number: E217798 & E196349
NEC Article: 550, 551, and 545, HUD Section: 3280.801
10 AWG Version, 30A, 300V
Self Contained Connector -
2 Circuit with ground for Round Stranded Cable
Wire Range
Optional Bench
Self Contained Connector -
2 Circuit with ground for Stranded Wire
Wire Range
AWG
14-16
12
Order
No.
19403-1011
19403-1010
Optional
Hand Tool
19285-0074
19285-0074
Optional Bench
Mount Tool
N/A
N/A
Arbor Press
64006-0200
64006-0200
Housing
Color
Blue
Yellow
AWG
14
14
12
12
Insulation
Diameter
.340-.440
.600
.340-.440
.600
Order
No.
19403-1310
19403-0011
19421-0001
19421-0002
Optional
Hand Tool
19285-0100
19285-0100
19285-0100
19285-0100
Optional Bench
Arbor Press
64006-0200
64006-0200
64006-0200
64006-0200
Housing
Color
White
White
Yellow
Yellow
Cover
Color
Clear
Blue
Clear
Blue
26CF
26CF
Reference Information
UL File Number: E182087 Vol 2, CSA File Number: LR18689-C53
NEC Article: 550, 551, and 545, HUD Section: 3280.801
16 to 12 AWG Version, Current: 15-20A, Voltage: 600V.
Installation Procedure:
1.
Carefully strip and prepare the wires to the configuration as shown in
Figure 1.
WIRE SIZE
10 AWG
12 AWG
14 AWG
16 AWG
“A” In.
1.95
1.0
1.0
1.0
“B” In.
.96
1.0
1.0
1.0
“A”
BLACK WIRE
GREEN WIRE
“B”
CABLE JACKET
WHITE WIRE
Figure 1
19045-1001 REV J
2.
Position the clear cover (bottom facing upward) as
shown in
Figure 2.
(Cover for 4 latch 10 AWG
connector shown).
3.
Position wires into locator slots. Be certain to
place the black wire in the slot marked BLK, green
or bare wire in slot marked GRD, and the white
wire in the slot marked WHT. Upon final
positioning of all wires, be certain the end of the
cable jacket is rolled into the integral strain relief
slot and is a minimum of .06” past the second
strain relief rib as shown in
Figure 2.
4.
For connectors with 4 latches, position the housing assembly over the cover with the ribs in the
housing aligned between the latches as shown in
Figure 3A.
Then push the two halves together until
the locking tabs engage as shown in
Figure 4A.
For the hinged connectors, position the hinge pins
on the housing assembly into the mating holes in the cover as shown in
Figure 3B.
Then press down
until both lock into place as shown in
Figure 4B.
RIBS
BOSSES
LOCKING
TABS
HOUSING
ASSY
LOCKING
TAB
HOUSING ASSY
COVER ASSY
Figure 3A
LOCKING
LATCHES
COVER
ASSY
HINGE
LOCKING
LATCH
Figure 3B
Figure 4A
Figure 4B
5.
Close the strain relief cover and housing by hand. Place assembly into Molex tool as shown in
Figure 5
for connector with 4 latches or
Figure 6
for the hinged connector. Squeeze the tool until
the connector bottoms out and the locking latches engage on both sides. OR alternately,
squeeze the top and bottom closed with tongue and groove (slip joint) pliers as shown in
Figure 7
(Hinged connector assembly shown). Pliers must be a minimum of 10" long. Squeeze firmly on
both sides, squarely across the connector between ribs A and B to ensure wires seat completely
into slots.
19045-1001 REV J
Figure 5
RACHET
HAND TOOL
SC POWER
CONNECTOR
Figure 6
Figure 7
6.
Inspect the connector to ensure the wires have been properly engaged into the housing assembly
contacts. A properly terminated wire is fully seated into its proper slots with no significant bow of
the cover.
If the wires extend past the insulation stops, the wires must be re-terminated with a
NEW CONNECTOR. Once the cover has been closed the connector cannot be re-used. Failure
to comply with this procedure may result in the failure of the connector.
7.
Mating and un-mating the completed connector is illustrated in
Figure 7.
Figure 7
19045-1001 REV J
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