SYSMAC CS/CJ-series Programmable Controllers
CS1W-ATjjj Terminal Block Conversion Unit
Instruction Sheet
OMRON Corporation
EOMRON
Corporation 2004
All Rights Reserved
0675356-0A
Thank you for purchasing an OMRON Programmable Controller (PLC). To ensure safe operation, please be sure to read the instructions provided in this document along with all
of the user manuals for the Programmable Controller. Please be sure you are using the most recent versions of the user manuals. Contact your nearest OMRON representative
to obtain manuals. Keep this Instruction Sheet and all user manuals in a safe location and be sure that they are readily available to the final user of the products.
General Precautions
The user must operate the product according to the performance specifications de-
scribed in the operation manuals.
Before using the product under conditions which are not described in the manual or
applying the product to nuclear control systems, railroad systems, aviation systems,
vehicles, combustion systems, medical equipment, amusement machines, safety
equipment, petrochemical plants, and other systems, machines, and equipment
that may have a serious influence on lives and property if used improperly, consult
your OMRON representative.
Make sure that the ratings and performance characteristics of the product are suffi-
cient for the systems, machines, and equipment, and be sure to provide the sys-
tems, machines, and equipment with double safety mechanisms.
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Caution
Take appropriate and sufficient countermeasures when
installing systems in the following locations:
Locations subject to static electricity or other forms of noise
Locations subject to strong electromagnetic fields
Locations subject to possible exposure to radioactivity
Locations close to power lines or power supply lines.
The operating environment of the PLC System can have
a large effect on the longevity and reliability of the system.
Improper operating environments can lead to malfunc-
tion, failure, and other unforeseeable problems with the
PLC System. Be sure that the operating environment is
within the specified conditions at installation and remains
within the specified conditions during the life of the sys-
tem.
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Caution
Safety Precautions
Definition of Precautionary Information
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WARNING
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Caution
Application Precautions
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury, or prop-
erty damage.
Always heed these precautions. Failure to abide by the
following precautions could lead to serious or possibly
fatal injury.
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Do not attempt to disassemble, repair, or modify any Units. Any attempt to do
so may result in malfunction, fire, or electric shock.
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WARNING
Warnings and Cautions
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WARNING
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WARNING
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WARNING
Do not attempt to take any Unit apart and do not touch any
internal parts while the power is being supplied. Doing so
may result in electric shock.
Do not touch any of the terminals or terminal blocks while
the power is being supplied. Doing so may result in
electric shock.
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Provide safety measures in external circuits, i.e., not in
the Programmable Controller (CPU Unit including
associated Units; referred to as “PLC”), in order to ensure
safety in the system if an abnormality occurs due to
malfunction of the PLC or another external factor
affecting the PLC operation. Not doing so may result in
serious accidents.
•
Emergency stop circuits, interlock circuits, limit circuits, and similar safety mea-
sures must be provided in external control circuits.
•
The PLC will turn OFF all outputs when its self-diagnosis function detects any er-
ror or when a severe failure alarm (FALS) instruction is executed. As a counter-
measure for such errors, external safety measures must be provided to ensure
safety in the system.
•
The PLC outputs may remain ON or OFF due to deposition or burning of the out-
put relays or destruction of the output transistors. As a countermeasure for such
problems, external safety measures must be provided to ensure safety in the sys-
tem.
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Caution
Processing speed at the CPU Unit will be different before
and after replacement. This may result in inputs caused
by noise. If necessary, increase the response time while
making sure that it does not interfere with operation.
Processing speed at the CPU Unit will be different before
and after replacement. Operation may not be identical to
that before replacement. Confirm that no problems will
occur due to operation timing.
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Caution
Operating Environment Precautions
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Caution
Do not operate the control system in the following places:
•
Locations subject to direct sunlight
•
Locations subject to temperatures or humidity outside the range specified
in the specifications
•
Locations subject to condensation as the result of severe changes in
temperature
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Locations subject to corrosive or flammable gases
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Locations subject to dust (especially iron dust) or salts
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Locations subject to exposure to water, oil, or chemicals
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Locations subject to shock or vibration
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Failure to abide by the following precautions could lead to
faulty operation of the PLC or the system, or could dam-
age the PLC or PLC Units. Always heed these precau-
tions.
The Terminal Block Conversion Unit (this Unit) is designed specifically for
converting input and output signals from a C500 I/O Unit to those of a CS/CJ-
series I/O Unit. Do not use this Unit for any other purpose.
Confirm that no problems will occur due to differences in specifications be-
tween the I/O Unit prior to replacement and the I/O Unit after replacement.
Otherwise, malfunction may result.
Before mounting the Unit to the control panel, connect the cable between the
CS/CJ-series I/O Unit and this Unit to prevent foreign particles entering the top
connector. Foreign particles may cause malfunction or damage to the Unit.
Confirm that the Unit to be connected at the conversion destination is correct
before connecting the cables. Using incompatible Units may result in malfunc-
tion or damage to the Units.
Mount the Unit only after checking the connectors and terminal blocks com-
pletely. Otherwise malfunction or damage to the Units may result.
Be sure that all the terminal screws and cable connector screws are tightened
to the torque specified in the relevant manuals. Incorrect tightening torque may
result in malfunction.
Use the specified connecting cables to connect the Units. Make sure that any
user-prepared cables are correctly wired. Incorrectly wired cables may cause
failures in external devices or the I/O Unit at the conversion destination.
Always use the power supply voltage specified in the operation manuals. An
incorrect voltage may result in malfunction or burning.
Take appropriate measures to ensure that the specified power with the rated
voltage and frequency is supplied. Be particularly careful in places where the
power supply is unstable. An incorrect power supply may result in malfunction.
Use crimp terminals for wiring. Do not connect bare stranded wires directly to
terminals. Connection of bare stranded wires may result in burning.
Do not apply voltages to the Input Units in excess of the rated input voltage.
Excess voltages may result in burning.
Do not apply voltages or connect loads to the Output Units in excess of the
maximum switching capacity. Excess voltage or loads may result in burning.
Be sure that the terminal blocks, connectors, and other items with locking
devices are properly locked into place. Improper locking may result in malfunc-
tion.
Wire correctly and double-check all the wiring before turning ON the power
supply. Incorrect wiring may result in burning.
Make sure that the lengths of cables are adequate, and provide sufficient
space for wiring. Undue strain on cables may cause the cables to break.
Do not pull on the cables or bend the cables beyond their natural limit. Doing
either of these may break the cables.
Before touching the Unit, be sure to first touch a grounded metallic object in
order to discharge any static electricity build-up. Not doing so may result in
malfunction or damage.
Caution
Using the Terminal Block Conversion Unit
The CS1W-ATjjj Terminal Block Conversion Unit is used when replacing a SYSMAC
C500, C1000H, or C2000H PLC with a CS- or CJ-series PLC to allow continued use of
terminal block wiring for the existing I/O Units without modification. When this Unit is used,
rewiring of I/O is not required, significantly reducing the time taken to check wiring work
and conduct test runs.
Reduces wiring time
by using the same
I/O wiring for CS-
and CJ-series PLCs.
XW2Z-jjjj
Connecting Cable
Newly installed CS- or
CJ-series PLC
CS1W-ATjjj Terminal
Block Conversion Unit
Uses existing terminal block wiring
from C500-series PLCs without
modification.
This reduces rewiring time and the
time taken to check the wiring
work.
Existing C500-,
C1000H-, or
C2000H-series
Basic I/O Units
Connector- or Terminal Block-type
Basic I/O Units
Uses the same wir-
ing in place prior to
replacement.
1. Remove the terminal block (or connector) from the existing C500 I/O Unit
without touching the I/O wiring.
2. Install the removed terminal block (or connector) in the Terminal Block
Conversion Unit, and secure the top and bottom with two fixing screws.
3. Connect the connecting cable to the connector on the top of the Terminal
Block Conversion Unit, and lock it. (Before installing this Unit on the con-
trol panel, connect this connector so that foreign particles do not enter the
connector.)
4. Connect the connecting cable connector to the newly installed CS/CJ-se-
ries I/O Unit and secure with screws.
Install the removed terminal blocks in the Terminal
Block Conversion Unit.
Existing terminal blocks (or connectors)
Remove the terminal block (or connector) from the
existing I/O Unit without touching the I/O wiring.
Terminal Block Conversion Unit Models
Always consult the operation manuals of the Unit prior to conversion and the Unit after conversion, and check that differences in specifications will not cause any problems in opera-
tions.
Terminal Block Conversion
Units (CS1W-)
Unit to be
converted (C500-)
Unit at conversion
destination
Connecting
Cable
(XW2Z-)
jjjD
Terminal Block Conversion
Units (CS1W-)
AT034
32-point Transistor
Output Conversion
Unit
Unit to be
converted (C500-)
OD501CN
32 TTL outputs
Unit at conversion
destination
CJ1W-MD563
32 TTL inputs/32 TTL
outputs
C200H-OD501
32 TTL outputs
OD415CN
32 transistor
outputs
AT035
16-point DC
Input/16-point
Transistor Output
Conversion Units
64-point DC Input
Conversion Unit
MD211CN
16 DC inputs/
16 transistor
outputs
ID219
64 DC inputs
ID114
64 DC inputs
64-point Transistor
Output Conversion
Unit
AT111
16-point 100 VAC
inputs conversion to
DC inputs
OD213
64 transistor
outputs
IA121
16-point 100 VAC
inputs
CS1W-OD231
CJ1W-OD231
32 transistor outputs
CS1W-MD261
32 DC inputs/32
transistor outputs
CS1W-ID261
CJ1W-ID261
64 DC inputs
C200H–ID111
64 DC inputs
CS1W-OD261
CJ1W-OD261
64 transistor outputs
CS1W-ID231
CJ1W-ID231
32 DC inputs
CS1W-ID211
CJ1W-ID211
16 DC inputs
AT112
16-point 200 VAC
inputs conversion to
DC inputs
IA222
16-point 200 VAC
inputs
CS1W-ID231
CJ1W-ID231
32 DC inputs
CS1W-ID211
CJ1W-ID211
16 DC inputs
AT113
AT031
32-point DC Input
Conversion Unit
ID215/ID218
32 DC inputs
IM212
32 AC/DC inputs
Note: Can only
convert DC inputs.
AT032
32-point Transistor
Output Conversion
Unit
OD218/OD412/OD
414
32 transistor
outputs
OD212
32 transistor
outputs (PNP)
ID501CN
32 TTL inputs
CS1W-ID231
CJ1W-ID231
32 DC inputs
CS1W-ID231
CJ1W-ID231
32 DC inputs
jjjB
16 relay contact
outputs conversion
to transistor outputs
OC221
16 relay contact
outputs
CS1W-OD231
CJ1W-OD231
32 outputs
CS1W-OD211
CJ1W-OD211
16 outputs
AT114
16 triac outputs
conversion to
transistor outputs
OA121/OA222/
OA226
16 triac outputs
CS1W-OD231
CJ1W-OD231
32 transistor outputs
CS1W-OD211
CJ1W-OD211
16 transistor outputs
AT115
CS1W-OD232
32 transistor outputs
(PNP)
CS1W-MD561
32 TTL inputs/32 TTL
outputs
CJ1W-MD563
32 TTL inputs/32 TTL
outputs
C200H–ID501
32 TTL inputs
ID218CN
32 DC inputs
32-point Transistor
Output Conversion
Unit
OD501CN
32 TTL outputs
CS1W-ID231
CJ1W-ID231
32 DC inputs
CS1W-MD561
32 TTL inputs/32 TTL
outputs
jjjB
16 relay contact
(independent)
outputs conversion
t transistor outputs
i t
t t
to t
OC223
16 relay contact
(independent)
t t
outputs
CS1W-OD231
CJ1W-OD231
32 transistor outputs
CS1W-OD211
CJ1W-OD211
16 transistor outputs
CS1W-ID231
CJ1W-ID231
32 DC inputs
CS1W-ID231
CJ1W-ID231
32 DC inputs
CS1W-OD231
CJ1W-OD231
32 transistor outputs
CS1W-OD231
CJ1W-OD231
CJ1W OD231
32 transistor outputs
o tp ts
jjjD
Connecting
Cable
(XW2Z-)
jjjN
AT011
16-point DC Input
Conversion Unit
ID112
16 DC inputs
CS1W-MD561
32 TTL inputs/32 TTL
outputs
CJ1W-MD563
32 TTL inputs/32 TTL
outputs
C200-ID501
32 TTL inputs
jjjN
jjjA
jjjL
jjjA
jjjD
ID213
16 DC inputs
CS1W-ID231
CJ1W-ID231
32 DC inputs
CS1W-ID211
CJ1W-ID211
16 DC inputs
Input:
jjjD
and output:
jjjL
x 1 each
jjjB
x 2
jjjF
AT061
IM211
16 AC/DC inputs
Note: Can only
convert DC inputs.
t
i
t
CS1W-ID231
CJ1W-ID231
32 DC inputs
CS1W-ID211
CJ1W-ID211
16 DC inputs
CS1W-INT01
CJ1W-INT01
16 DC inputs
CS1W-OD231
CJ1W-OD231
32 transistor outputs
CS1W-OD211
CJ1W-OD211
16 transistor outputs
C200H-OD215
In 128-point Dynamic
Output Mode
jjjD
jjjF
8-point DC Input
Conversion Unit
16-point Transistor
Output Conversion
Unit
C2000–ID216
8 DC inputs
OD217/OD411/OD
219
16 transistor
outputs
t t
jjjF
jjjL
jjjF
jjjF
jjjD
64-point Transistor
Output Conversion
Unit
OD211
64 transistor
outputs
jjjA
jjjF
jjjL
jjjF
jjjL
CS1W-OD231
CJ1W-OD231
32 transistor outputs
jjjB
jjjF
jjjL
AT033
32-point Transistor
Output Conversion
Unit (PNP)
32-point DC Input
Conversion Unit
jjjF
AT034
jjjD
AT131
jjjN
32-point 100 VAC
inputs conversion to
DC inputs
32-point 200 VAC
inputs conversion to
DC inputs
32 relay contact
outputs conversion
to transistor outputs
32 triac outputs
conversion to
transistor o tp ts
outputs
IA122
32-point 100 VAC
inputs
IA223
32-point 200 VAC
inputs
OC224
32 relay contact
outputs
OA223
24 triac outputs
OA225
32 triac outputs
jjjB
AT132
jjjB
jjjA
jjjD
AT133
jjjB
AT134
jjjL
jjjB
CS1W-AT113/114
CS1W-AT115
CS1W-AT131/132
CS1W-AT133/134
Converter
Converter
Converter
Converter
Converter
Converter
Converter
Add a 24-VDC power supply
and connect it between termi-
nals A18(–) and B18(+).
When using the CS1W-AT134 to
convert the C500-OA223, remove
the wiring to terminals A18 and
B18, add a 24-VDC power supply,
and then connect the new power
supply between terminals A18(–)
and B18(+).
Connecting Cable
The same connecting cable is used for CS- and CJ-series I/O Units.
XW2Z-jjjD
CS- or CJ-series
Basic I/O Unit
Terminal Block
Conversion Unit
Yellow
XW2Z-jjjL
Cable model
CS- or CJ-series
Basic I/O Unit
Terminal Block
Conversion Unit
Green
XW2Z-jjjN
Cable model
CS- or CJ-series
Basic I/O Unit
Terminal Block
Cable model
Conversion Unit
Black
Row A Row B
Row A Row B
White
CN2 (black side) corresponds to row A
on CN1 and CN3 (yellow side) corre-
sponds to row B on CN1.
CN2 (white side) corresponds to row A on
CN1 and CN3 (green side) corresponds to
row B on CN1.
Length of straight wire (no bends)
XW2Z-jjjB
CS- or CJ-series
Basic I/O Unit
Terminal Block
Conversion Unit
XW2Z-jjjA
Cable model
CS- or CJ-series
Basic I/O Unit
Terminal Block
Conversion Unit
XW2Z-jjjF
Cable model
CS- or CJ-series
Basic I/O Unit
XG4M-2030-T
Terminal Block
Conversion Unit
Y terminal (M3.5)
All de-
vices
Reference Manuals
Please be sure to read the related user manuals in order to use the Terminal Block Con-
version Unit and PLC safely and properly. Be sure you are using the most current version
of the manual.
Name
SYSMAC CS-series CS1G/H-CPUjjH, CS1G/H-CPUjj-EV1 Programmable
Controllers Operation Manual
SYSMAC CS-series CS1D-CPUjjH/S Programmable Controllers Duplex
System Operation Manual
SYSMAC CJ-series CJ1G-CPUjj, CJ1G/H-CPUjjH, CJ1M-CPUjj
Programmable Controllers Operation Manual
SYSMAC CVM1/CV500/CV1000/CV2000 Programmable Controllers Installation
Guide
SYSMAC CVM1D Programmable Controllers Duplex System Installation Guide
SYSMAC C1000H/C2000H Programmable Controllers Installation Guide
Cat No.
W339
W405
W393
W195
W350
W139
OMRON Corporation
OMRON ELECTRONICS LLC
FA Systems Division H.Q.
1 East Commerce Drive,
66 Matsumoto
Schaumburg, IL 60173
Mishima-city, Shizuoka 411-8511
U.S.A.
Japan
Tel: (1)847-843-7900
Tel: (81)55-977-9181
Fax: (1)847-843-8568
Fax: (81)55-977-9045
OMRON ASIA PACIFIC PTE. LTD.
Regional Headquarters
83 Clemenceau Avenue,
#11-01, UE Square,
OMRON EUROPE B.V.
Singapore 239920
Wegalaan 67-69,
Tel: (65)6835-3011
NL-2132 JD Hoofddorp
Fax: (65)6835-2711
The Netherlands
Tel: (31)2356-81-300
Fax: (31)2356-81-388
Note:
Specifications subject to change without notice.
Printed in Japan
Converter
Cable model
When using the CS1W-AT114
to convert the
C500-OA121/222/226, add a
24-VDC power supply and
connect it between terminals
A18(+) and A19(–).
Converter
Converter
Converter
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