Rear Feed Applicator for Flag InsulKrimp ™ Quick Disconnect Terminals
Mini-Mac Applicator
Rear Feed
Application Tooling
Specification Sheet
Order No. 63802-6200
FEATURES
Quick set-up time; plus the crimp height, track and feed adjustments can be preset in applicator
Conductor and insulation rings allow quick adjustment for conductor and insulation diameter change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Directly adapts to most automatic wire processing machines
SCOPE
Products: Flag InsulKrimp™ Quick Disconnect Female Terminals, 18-22 AWG.
Terminal
Order No.
19007-0007
19007-0008
19007-0013
19007-0014
19007-0019
19007-0020
19007-0066
Terminal
Eng. No.
AA-2220XZ
AA-2220Z
AA-2222XZ
AA-2222Z
AA-2223XZ
AA-2223Z
AA-2220VZ
Wire Size
AWG
mm²
18-22 0.80-0.35
18-22 0.80-0.35
18-22 0.80-0.35
18-22 0.80-0.35
18-22 0.80-0.35
18-22 0.80-0.35
18-22 0.80-0.35
Tab Size
mm
6.35 by 0.81
6.35 by 0.81
4.75 by 0.51
4.75 by 0.51
4.75 by 0.81
4.75 by 0.81
6.35 by 0.81
In.
.250 by .032
.250 by .032
.187 by .020
.187 by .020
.187 by .032
.187 by .032
.250 by .032
Insulation Diameter
mm
In.
6.10
.240
4.44
.175
6.10
.240
4.44
.175
6.10
.240
4.44
.175
4.44
.175
Strip Length
mm
In.
8.70 .344
8.70 .344
8.70 .344
8.70 .344
8.70 .344
8.70 .344
8.70 .344
DEFINITION OF TERMS
WIRE
INSULATION
CRIMP
BEND UP
STRIP LENGTH
CUT-OFF TAB
CONDUCTOR
CRIMP
ROLLING
BEND
DOWN
TWISTING
CRIMP
HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-638026200
Revision: D
Release Date: 03-09-09
Revision Date: 04-07-15
UNCONTROLLED COPY
Page 1 of 5
Rear Feed Applicator for Flag InsulKrimp ™ Quick Disconnect Terminals
CRIMP SPECIFICATIONS
Terminal Order No.
Terminal Eng. No.
Wire Size
AWG
18
20
22
18
20
22
18
20
22
18
20
22
18
20
22
18
20
22
18
20
22
Conductor Crimp Height
Mean
Go
No Go
mm In. mm In. mm In.
.067
Pull Force
Minimum
N
Lb.
89.0 20.0
57.9 13.0
35.6 8.0
89.0 20.0
57.9 13.0
35.6 8.0
89.0 20.0
57.9 13.0
35.6 8.0
89.0 20.0
57.9 13.0
35.6 8.0
89.0 20.0
57.9 13.0
35.6 8.0
89.0 20.0
57.9 13.0
35.6 8.0
89.0 20.0
57.9 13.0
35.6 8.0
19007-0007
19007-0008
19007-0013
19007-0014
19007-0019
19007-0020
19007-0066
mm²
0.80
AA-2220XZ
0.50 1.65 .065 1.60 .063 1.70
0.35
0.80
AA-2220Z
0.50 1.65 .065 1.60 .063 1.70
0.35
0.80
AA-2222XZ
0.50 1.65 .065 1.60 .063 1.70
0.35
0.80
AA-2222Z
0.50 1.65 .065 1.60 .063 1.70
0.35
0.80
AA-2223XZ
0.50 1.65 .065 1.60 .063 1.70
0.35
0.80
AA-2223Z
0.50 1.65 .065 1.60 .063 1.70
0.35
0.80
AA-2220VZ
0.50 1.65 .065 1.60 .063 1.70
0.35
Seam
Seam shall not be open and no wire allowed out of the crimping
.067
.067
.067
.067
.067
.067
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
PIN GAUGE OR
USE SOFT
METAL SLUG
METHOD
“X” (CRIMP
HEIGHT)
Use gauge pins or soft metal slug (solder)
method to measure the “X” dimension.
Verify tooling crimp height calibration by
referring to the Go/No Go dimensions
shown in the chart below.
CRIMP PROFILE
Molex does not sell gauge pins contact your local industrial supplier.
Doc No: ATS-638026200
Revision: D
Release Date: 03-09-09
Revision Date: 04-07-15
UNCONTROLLED COPY
Page 2 of 5
Rear Feed Applicator for Flag InsulKrimp ™ Quick Disconnect Terminals
PARTS LIST
Rear Feed Applicator 63802-6200
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63802-6270
63802-6270
Tool Kit (All “Y” Items)
REF
1
63801-5511
63801-5511
Conductor Punch (Upper Die)
1Y
2
19230-0086
24854-23
Conductor Anvil (Indenter Die)
1Y
3
19229-0120
23650-43
Cutter Housing
1Y
4
19229-0121
23650-44
Cutter Plunger
1Y
Other Components
5
19229-0095
23650-45
Cutter Back Plate
1
6
19230-0038
24854-08
Feed Finger
1
7
19230-0101
24854-09
Guide Rail
1
8
19250-0004
24854-25
Guide and Hold Down
1
9
19250-0038
24855-23
Compression Spring
1
10
63801-2685
63801-2685
Terminal Drag Assembly
1
11
63801-7701
63801-7701
Cutter Striker
1
12
63803-5134
63803-5134
Conductor Bushing
1
Frame
13
19230-0084
24854-05
Slide (Terminal Track)
1
14
63801-2600
63801-2600
Rear Feed Frame
1
15
63801-2603
63801-2603
Base
1
Hardware
16
N/A
N/A
M3 by 10 Long SHCS
2**
17
N/A
N/A
M4 by 8 Long SHCS
6**
18
N/A
N/A
M4 by 10 Long BHCS
2**
19
N/A
N/A
M4 by 12 Long SHCS
2**
20
N/A
N/A
M6 by 10 Long BHCS
6**
21
N/A
N/A
M8 by 25 Long BHCS
1**
22
N/A
N/A
M8 Flat Washer
1**
23
N/A
N/A
6mm by 10 Long Dowel Pin
4**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-638026200
Revision: D
Release Date: 03-09-09
Revision Date: 04-07-15
UNCONTROLLED COPY
Page 3 of 5
Rear Feed Applicator for Flag InsulKrimp ™ Quick Disconnect Terminals
Assembly Drawing
18
6
14
17
11
(2)
19 (2)
1
22
21
12
13 REF
7
17
(2)
14
10
8
15
(2)
4
(2)
20
13
9
23
(2)
2
3
5
16
(2)
18
23 (2)
17
(2)
20 (4)
Figure 1
Doc No: ATS-638026200
Revision: D
Release Date: 03-09-09
Revision Date: 04-07-15
UNCONTROLLED COPY
Page 4 of 5
Rear Feed Applicator for Flag InsulKrimp ™ Quick Disconnect Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all
screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the Mini-Mac Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or wire-
processing machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
Wear Safety Glasses At All Times.
Visit our Web site at http://www.molex.com
Doc No: ATS-638026200
Revision: D
Release Date: 03-09-09
Revision Date: 04-07-15
UNCONTROLLED COPY
Page 5 of 5
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