Amphenol
Aerospace
III
Additional MIL-DTL-5015 Connectors
Offered by Amphenol
MIL-DTL-5015 and MIL-5015 Type Standard Circular
Connectors with solder or crimp
(non-rear release) contacts
Amphenol has long been the accepted leader in providing MS
Standard MIL-5015 type connectors These connectors represent
well-proven electrical capability at an economical cost for most
equipment where durability is important
The MS/Standard family of connectors (3100 Series) is a very
broad range of product with the following features:
•
Medium to heavy weight cylindrical with resilient inserts
•
Environmental resistant
•
Threaded couplings, single key/keyway shell polarization
•
Operating voltage to 3000 VAC (RMS) at sea level
•
5 shell styles, 19 shell sizes, 280 contact arrangements
•
Solder or crimp contacts (non-rear-release type),
sizes 16–0 accepting 22–0 AWG
•
Coaxial or thermocouple contact options
•
Alternate insert positioning
•
Hermetic configurations available
•
Zinc alloy plating (cadmium-free) available
38999
83723 III
5015
Printed
High Speed
26482
Crimp Rear
Release Matrix
Matrix Pyle
MS/Standard 3100 Series, MIL-5015 Type Connectors
Matrix 2
MIL-5015 Modifications
97 Series, MIL-5015 Type Connectors
SJT
I
II
EMI Filter
Transient
Fiber Optics
The 3100 Series has five classes of connectors to meet different requirements Within these connector styles, MIL-C-5015
has been replaced as follows: Environmental classes F and R are updated to and produced in strict accordance to MIL-
DTL-5015 Classes A, C and E are still produced, but are no longer listed on the qualified products listing (QPL) Class
designations and brief descriptions are as follows:
A – Solid Shell – for general, non-environmental applications
C – Pressurized – for use on pressurized bulkheads or pressure barriers; limits air leakage regardless of type and
class of plug mated with them
E/F – Environmental Resisting with Strain Relief – designed for applications where the connector will be exposed to
moisture, vibration, and rapid changes in pressure and temperature
R – Lightweight Environmental Resisting – shorter in length, lighter in weight than the E & F classes, the MS-R offers a
high degree of reliability under adverse conditions: recommended for new design applications
Ask for Amphenol catalog 12-020 which gives detailed information on this family of connectors or visit
www amphenol-industrial com
In order to supplement standard MS shell styles and provide a greater variety of styles for the electrical connector user,
there are several MS and MS Modified cylindrical connectors offered by Amphenol These types include flange mount
plugs, thru bulkhead receptacles, jam nut receptacles, connectors for potting and connectors designed specifically to
terminate jacketed cable Ask for Amphenol catalog 12-021 for detailed information or visit
www amphenol-industrial com
Circuit Board
Contacts
26500 Pyle
The low cost, general duty connector used extensively in the machine
tool industry, welding industry and numerous other industrial applications,
is the Amphenol
®
97 Series Offered in non-environmental styles, these
connectors have hard dielectric inserts and threaded coupling They are
Underwriters Laboratories Recognized and Canadian
Standards Association Certified
Recent addition to this family is the 97E environmental styles, still an
economical choice The 97E can be used in a variety of industrial
applications where environmental sealing is required, such as automotive
and robotics
Ask for Amphenol catalog 12-022 for detailed information or visit
www amphenol-industrial com
Options
Others
97 Series, MIL-5015 Type Connectors
198
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
MIL-DTL-26500, Pyle
TABLE OF CONTENTS
®
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. . . .199
. . . .200
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201, 202
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203, 204
MIL-DTL-26500, Pyle
®
Connectors
•
Table of Contents
. . . . . . . . . . . .
•
Product Introduction and Options
. . . . .
•
Class Descriptions, Features, Specifications
.
•
Insert Arrangements, Alternate Keying
. . .
MIL-DTL-26500 Aluminum/Stainless Steel Shell Styles:
•
Threaded Coupling & Bayonet Coupling Quick Reference Charts
. . . . . . .205
•
Ratchet Lock Coupling Quick Reference Charts
. . . . . . . . . . . . . .206
• How to Order, Threaded/Bayonet, Military & Commercial . . . . . . . .
207, 208
• Square Flange Mounted Receptacle, Threaded MS24264, Pyle
ZZY
. . . . . .209
• Single Hole (D-hole) Mounted Receptacle,Threaded MS24265, Pyle ZZY . . . .210
• Straight Plug, Threaded MS24266, Pyle
ZZY.
. . . . . . . . . . . . . . .211
• Square Flange Mounted Receptacle Bayonet, MS24264, Pyle ZZW . . . . . .212
• Single Hole (D-hole) Mounted Receptacle, Bayonet MS24265, Pyle ZZW . . . .213
• Straight Plug, Bayonet MS24266, Pyle ZZW . . . . . . . . . . . . . . . .214
• Ratchet Lock Plug/New Non-Decoupling Plug, Pyle ZZY . . . . . . . . . . .215
• Ratchet Lock Plug/New Non-Decoupling Plug, Mating Flange Mounted Receptacle
Pyle ZZY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216
MIL-DTL-26500 Firewall Class K Stainless Steel Shell Styles:
•
Threaded Coupling & Bayonet Coupling Quick Reference Charts
. . . . . . .217
• How to Order Firewall Class K . . . . . . . . . . . . . . . . . . . . .218
• How to Order Firewall Class K, Boeing Company . . . . . . . . . . . . . .219
• Square Flange Mounted Receptacle, Firewall MS27613K, Pyle FPK Threaded
MS27613K, Pyle
®
FYL Bayonet
. . . . . . . . . . . . . . . . . . . . .220
• Single Hole (D-hole) Mounted Receptacle Firewall MS27614K, Pyle FPK Threaded
MS27614K , Pyle FYL, Bayonet . . . . . . . . . . . . . . . . . . . . .221
• Straight Plug, Firewall MS27615K, Pyle FPK Threaded
MS27615K, Pyle FYL, Bayonet
Ratchet Lock Plug, Firewall MS27615K, Pyle FPK Threaded . . . . . . . . .222
MIL-DTL-26500, 48 Series Interconnect Products:
• Receptacle Short Shirt & Wire Splice Connector . . . . . . . . . . .
223, 224
MIL-DTL-26500 Hermetic Receptacle Shell Styles:
• Pyle ZZL/ZZB Hermetic Receptacles (three styles) Threaded or Bayonet . . . .225
Contacts & Accessories
•
Shielded Coaxial Contacts, Contact Terminating Tools, Assembly Instructions,
Cable Supports, Dummy Receptacles, Protection Caps
. . . . . . . . .
226-235
MIL-DTL-26500, Pyle
®
Typical Markets:
•
•
•
•
Military & Commercial Aviation
High Temperature Applications
Meets Boeing Specifications
Missiles & Ordnance
Amphenol
Aerospace
199
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
38999
I
II
III
MIL-DTL-26500, Pyle
®
Connectors
Product Introduction and Options
High quality and dependability are the earned reputations of the Amphenol
®
/Pyle Series
of connectors designed to meet the specification requirements of MIL-DTL-26500.
Serving such diverse fields as avionics, missile systems, aircraft general-purpose applications,
aircraft engines and firewalls, the Amphenol/Pyle MIL-DTL-26500 connector family meets the
myriad of problems with innovative connector solutions.
High quality and dependability are the earned reputations of the Amphenol/Pyle Series
of connectors designed to meet the specification requirements of MIL-DTL-26500.
Serving such diverse fields as avionics, missile systems, aircraft general-purpose applications,
aircraft engines and firewalls, the Amphenol/Pyle MIL-DTL-26500 connector family meets the
myriad of problems with innovative connector solutions.
Amphenol /Pyle MIL-DTL-26500 Connectors are medium sized connectors with a rugged design,
lightweight construction and continuously dependable performance. This product family provides the following design features
and options:
83723 III
Matrix Pyle
Matrix 2
26482
SJT
Aluminum Connectors - Military Classes R and G; Proprietary (ZZY, ZZW)
•
•
•
•
•
•
General purpose, environmentally resistant
Threaded or bayonet coupling
Square flange or single hole receptacles, and straight plug shell styles
Black anodize non-conductive finish for class R and a conductive finish in class G that provides a minimum
resistance path through the shell for grounding purposes
Coupling nuts are hard coat treated for added protection against wear
Rear accessory threads accommodate standard MS27291 series cable supports or related accessory hardware
Crimp Rear
Release Matrix
5015
Stainless Steel Connectors - Military Class E; Proprietary (ZZY, ZZW)
•
•
•
•
•
•
Machined from 300-series stainless steel providing superior strength and wear characteristics
Threaded or bayonet coupling
Shells experience a less than 10% loss in yield strength at elevated temperatures, 204°C (399°F)
Shell hardware resists corrosion for the life of the connector without the need of additional finishes
Same shell styles offered as in aluminum
Variety of stainless steel accessories are available
Circuit Board
Printed
26500 Pyle
Firewall Connectors – Military Class K; Proprietary (FPK, FYL)
•
•
•
•
•
•
Meets the fireproof requirements of MIL-DTL-5015, Class K
Threaded or bayonet coupling
FPL - threaded coupling; same as FPK; used on Lockheed Aircraft
FP5K - threaded coupling; same as FPK; qualified for General Electric
Non-magnetic stainless steel shells designed for superior strength and elevated temperatures up to 460°F
for extended periods
Same shell styles as stainless steel and aluminum versions
EMI Filter
Transient
48 Series Receptacle Short Skirt - Amphenol special application connector,
•
•
•
Low profile design for restricted installation requirements
Wire Splice Connector
Space saving, single contact, wire splice module
Fiber Optics
Hermetic Connectors - Military Class H; Proprietary (ZZL, ZZB)
•
•
•
See page 225 for brief description
See page 225 for hermetic insert availability
Consult Amphenol, Sidney, NY for availability and ordering information.
High Speed
Contacts
Contacts and Accessories for MIL-DTL-26500 connectors
•
•
•
•
SAE AS39029 qualified contacts and special application contacts including thermocouple, printed circuit board
and shielded/coaxial types
Boeing specification contacts
Aluminum and stainless steel cable supports; aluminum dummy receptacles
Contact crimping/ installation/removal tools for Amphenol 48 series and Pyle-National MIL-DTL-26500 series
Options
Others
200
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-26500, Pyle
®
Connectors
Features and Class Descriptions
Amphenol
®
/Pyle MIL-DTL-26500 Connectors are qualified to Military
Specification MIL-DTL-26500, as well as numerous high performance
customer specifications. These connectors are available in aluminum or
stainless steel shells, with bayonet or threaded coupling, and are
qualified to meet the specifications of the following MIL-DTL-26500
classes:
MIL-DTL-26500
Classes
Class R:
(Environmental
Resistant)
Class G
Class E
Class K Firewall
Class H Hermetic
Amphenol/
Pyle Series
Classes
A
M
R
FPK/FYL
HC
Hardware
Description
Amphenol
Aerospace
III
38999
II
I
SJT
Finish
Matrix 2
26482
Aluminum Alloy
Aluminum Alloy
Stainless Steel
Stainless Steel
CRS/Stainless
Steel
Anodize
Chromium
Matrix Pyle
Passivated
Passivated
Various
83723 III
Crimp Rear
Release Matrix
Crimp Contacts
Rear-insertable, front-releasable, crimp style contacts are machined
from a copper alloy material, plated gold over nickel, and are qualified
to specification SAE AS39029.
Contacts are crimp terminated outside the connector assembly and
inserted into the appropriate cavity by means of a hand tool. Socket
contacts utilize a multi-tined construction and feature a “C” spring which
grips the tines, and insures consistent and repetitive insertion/
withdrawal forces. Contact tines are protected by a stainless steel
shroud.
An optional pencil-clip thermocouple socket design is also offered. See
page 226 for more information on thermocouple contacts.
5015
Printed
26500 Pyle
Circuit Board
Alternate Keying
All MIL-DTL-26500 Series Connector shells can be furnished with
normal or any of five alternate key positions. (See page 204). Each plug
shell has a master key and four alternate keys. The position of the
alternate keys in relation to the fixed master key determines the key
identification. Inserts are bonded to the shell in relation to the master
key, thus allowing positive protection against mis-mating when differing
circuits exist side by side.
In addition, a dynamic “O” ring seal engages the front of the plug shell
when connectors are mated and offers yet another barrier to moisture
and containments.
Fluid/Temperature Resistance
The fluorosilicone compound elastomer, developed by Pyle-National,
exceeds all specification requirements and provides excellent resistance
to tear, compression set, fluids, and high temperatures.
Amphenol/Pyle’s fluorosilicone compound offered in Class R, G, E and
K is capable of reliability resisting:
- MIL-H-5606 hydraulic fluid
- MIL-L-9236 lubricating oil
- MIL-L-7808 and MIL-L-23699 lubricating oils
- MIL-J-5624 (JP-5) jet fuel
- Glycol
- Alkaline cleaning solutions of pH 10 or higher.
Test methods are as defined in MIL-DTL-26500 specification. Alternate
compounds have been developed by Pyle-National to solve unique
user requirements not addressed by the specifications.
Connectors have the capability of resisting high ambient temperatures
up to 200°C (392°F) for long periods of time, thus contributing to an
extended connector life. Connectors will withstand a combined ambient
and internal temperature due to thermal rise of current carrying
capacity of 238°C (469°F).
Amphenol
®
/Pyle
®
Firewall, Class K, connectors have the inherent ability
to resist high temperatures up to 460°F (total temperature) for extended
periods of time and can resist short time exposures (20 minutes) to
prevent passage of a direct 2000°F flame.
EMI Filter
Transient
Connector Sealing
The insert design utilizes a combination of resilient and rigid insulators
to offer a connector with total sealing capabilities. Bonded interfaces
between the resilient and rigid dielectric components eliminate air voids
and thus protect the connector from potential degradation due to
moisture and altitude conditions.
In Firewall Class K connectors, the resilient insert forms the primary
contact seal and is bonded to a molded ceramic rigid insert. The insert
assembly is physically bonded and mechanically retained to the inside
surface of the stainless steel shell, providing a void-less, mono-block
configuration impervious to adverse environments.
A pressure seal at the connector interface is accomplished through the
aid of a coupling device which compresses the front resilient insulations
and thus offers a seal around each contact which prevents the passage
of air or moisture through the contact cavity.
Back resilient insulators are designed with a triple sealing grip at each
wire hole to offer positive sealing and prevent wicking of moisture
through the connector without the use of external clamping rings or
adapters.
Fiber Optics
High Speed
Contacts
Options
Others
201
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
III
MIL-DTL-26500, Pyle
®
Specifications
MILITARY SPECIFICATIONS
1 cu. inch per hr. max. -55°C (-67°F)
Sea level 1 inch of mercury, 3 cycles
(IR 5000 megohms hi-pot 1500 volts-submerged)
Size 20 contact 20 lbs. min.
Size 16 contact 25 lbs. min.
Size 12 contact 30 lbs. min.
No requirement
PYLE CONNECTOR CAPABILITIES
Comply
Comply
Exceeds specifications
38999
TEST REQUIREMENTS
II
Air Leakage (Classes E, G, R & K)
I
SJT
Altitude Immersion
(Classes E, G, R & K)
Contact Retention
(Classes E, G, R & K)
Matrix 2
26482
Collet Retention
83723 III
Matrix Pyle
Without damage to the collet or its
retention means:
Size 20 –
75 lbs. min.
Size 16 –
140 lbs. min
Size 12 –
160 lbs. min.
Comply
Comply
Contact Insertion Force
(Classes E, G, R & K)
Coupling Forces
All size contacts 10 lbs. max.
Torque required to couple and uncouple mating plugs
and receptacles is not to exceed the values listed:
Shell size Torque inch lbs.
8 10 12 14 16 18 20 22
24
9 10 14 17 23 26 31 38
46
20 hrs. immersion in MIL-H-5606 hydraulic fluid and MIL-L-9236
lubrication oil. Must meet hi-pot.
Crimp Rear
Release Matrix
5015
Fluid Resistance
(Classes E, G, R & K)
20 hrs. min., fully functional physically
and electrically after immersion. No
deterioration of resilient material.
Comply
Exceed with ample margin of safety.
Exceeds specifications.
Exceeds specifications.
Comply
Comply
Comply
Comply
Comply
Meet MIL-E-5272 condition “B”
Comply
Comply
26500 Pyle
Ground Resistance (Class G)
High Potential
(Classes E, G, R & K)
Insert Retention (Classes E, G, R & K)
Insulation Resistance
(Classes E, G, R & K)
Low Temperature
(Classes E, G, R & K)
Magnetic Permeability
(Classes E, G, R & K)
Moisture Resistance
(Classes E, G, R & K)
Ozone Exposure (Classes E, G, R & K)
Physical Shock
(Classes E, G, R & K)
Sand & Dust Exposure
(Classes E, G, R & K)
Temperature Life
(Classes E, G, R & K)
Thermal Shock (Mated)
(Classes E, G, R & K)
Vibration
(Classes E, G, R & K)
Flame Resistance (Class K)
.250 ohms backshell of plug to rear of receptacle flange.
1500 VRMS mated & unmated at sea level
1000 VRMS mated to 110,000 ft. altitude
75 psi. from either direction for 5 seconds.
21°C (70°F), 5000 megohms between adjacent contacts and any
contact and shell.
-55°C (-67°F)
2 mu. maximum
1000 megohms min. per Mil-std. 202 method 106
0.10 to .015% ozone exposure
50 G’s, 3 axis, per mil-std-202, method 213, test condition C, wired
to monitor 1 microsecond discontinuity.
No requirement.
Connector fully functional for 1000 hours at 200°C (392°F)
ambient internal temperature 238°C (460°F)
Cycled five times from -55°C to 260°C, held for 30 minutes at each
temperature and transferred to the other in 2 minutes or less, with
no evidence of damage.
MIL-Std. 202 method 204 condition “D” at R. T.,
-55°C (-67°F) and +200°C (+392°F).
Performance requirements of Paragraph 4.5.18
Fireproof (Class K of MIL-DTL-5015D)
High Speed
Contacts
Fiber Optics
EMI Filter
Transient
Circuit Board
Printed
Comply - monitored for a max. of 1
microsecond discontinuity.
Exceeds specifications
Options
Others
202
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
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