PW-8X010P6, PW-8X030P6, PW-8X075P6
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®
MAGNUM MOTOR DRIVE® SERIES
75A, 30A, 10A 600V MAGNUM MOTOR DRIVES
FEATURES
•
600 VDC Drive for 270 VDC Motors
•
10 Amps @25°C, 10 Amps @85°C
•
30 Amps @25°C, 30 Amps @85°C
•
75 Amps @25°C, 50 Amps @85°C
•
Half-Bridge Drive
•
Half-Bridge Drive with Current Sense
•
Half-Bridge Drive with Regenerative
Clamp
•
Operates with Brushless, Brush, and
Induction Motors
•
Input to Output Ground Isolation with
Floating Output Stage
DESCRIPTION
The PW-8X010P6, PW-8X030P6, and PW-8X075P6 series are half-
bridge IGBT drive modules containing isolated switch drivers, a pair
of solid-state switches, and an isolated power supply. The Magnum
motor drive series are available in current ratings of 10, 30 and 75
amps. Additionally, each current rating group is available with a cur-
rent sense or a regenerative clamp feature to accommodate numer-
ous design requirements. The three modules can be used in any com-
bination to create drives for brush, brushless DC, or AC induction
motors. The current sense signal and logic inputs are compatible with
DSP/microprocessors and/or FPGA/ASIC circuits used to control the
motor drives. These modular drives are capable of operating from
either a ±135Vdc or 270Vdc power source that is electrically isolated
from the logic input signals. The modules are fault tolerant from out-
put shorts, loss of any or all power supplies, and power supply
sequencing.
•
Short Circuit Protection
•
Trapezoidal or Sinusoidal
Compatible
•
DSP/Microprocessor Compatible
APPLICATIONS
The high reliability and flexibility of these drives make them suitable
for Military and Aerospace applications. Among the many applications
are: actuator systems for primary and secondary flight controls on air-
craft, fan and compressor motor drives for environment conditioning,
pump motors for fuel and hydraulic fluid, antenna and radar position-
ing, and thrust vector position control of missiles, drones, and RPV’s.
FOR MORE INFORMATION CONTACT:
Data Device Corporation
105 Wilbur Place
Bohemia, New York 11716
631-567-5600 Fax: 631-567-7358
www.ddc-web.com
Technical Support:
1-800-DDC-5757 ext. 7771
All trademarks are the property of their respective owners.
© 1998, 1999 Data Device Corporation
SLEEP MODE
POWER
SUPPLY
POWER
SUPPLY
V
CC
V
CC RTN
UPPER
I
S
O
L
A
T
I
O
N
GATE
DRIVE
AND
FAULT
CONTROL
V
BUS
+
HIGH
DRIVE
SC FAULT
DISABLE/RESET
AUTO RESET
LOWER
B
A
R
R
I
E
R
LOW
DRIVE
OUTPUT
V
BUS
-
FIGURE 1A. PW-83010P6/83030P6/83075P6 BLOCK DIAGRAM
SLEEP_MODE
POWER
SUPPLY
POWER
SUPPLY
V
CC
V
CC RTN
UPPER
I
S
O
L
A
T
I
O
N
B
A
R
R
I
E
R
V
BUS
+
HIGH
DRIVE
SC FAULT
DISABLE/RESET
AUTO RESET
LOWER
V
DD
V
DD_RTN
V
IRSENSE
OC FAULT
V
IREF
V
IRSENSE_ABS
GATE
DRIVE
AND
FAULT
CONTROL
OUTPUT
LOW
DRIVE
V
BUS
-
R
SENSE
+
CURRENT
AMP
CURRENT
AMP
R
SENSE
R
SENSE
-
FIGURE 1B. PW-84010P6/84030P6/84075P6 BLOCK DIAGRAM
REGEN_CLAMP +
REGEN STATUS
OV_ADJ
OV_ADJ_HIGH
OV_ADJ_LOW
REGEN_CLAMP -
5KΩ
OV
AMP
SLEEP_MODE
V
CC
V
CC RTN
UPPER
SC FAULT
POWER
SUPPLY
I
S
O
L
A
T
I
O
N
B
A
R
R
I
E
R
POWER
SUPPLY
V
BUS
+
HIGH
DRIVE
DISABLE/RESET
AUTO RESET
LOWER
GATE
DRIVE
AND
FAULT
CONTROL
OUTPUT
LOW
DRIVE
V
BUS
-
FIGURE 1C. PW-85010P6/85030P6/85075P6 BLOCK DIAGRAM
Data Device Corporation
www.ddc-web.com
2
PW-8X010P6/8X030P6/8X075P6
J-11/06-0
TABLE 1. PW-8X010P6/8X030P6/8X075P6 ABSOLUTE MAXIMUM RATINGS (Tc = +25°C UNLESS OTHERWISE SPECIFIED)
SYMBOL
PW-8X010P6
600
5.5
5.5
5.5
75
110
5.5
8
30
36
5.5
5.5
20
20
5.5
20
5.5
600
40
85
5
PW-85XXX
PW-85XXX
All
All
All
All
All
V
ISO
All
100
10
-55 to +125
-55 to +100
-65 to +150
+150
+135
2500
54
120
5.5
5.5
20
20
5.5
20
5.5
600
40
85
5
100
10
-55 to +125
-55 to +100
-65 to +150
+150
+135
2500
8
5.5
110
75
5.5
5.5
5.5
5.5
75
110
5.5
8
100
220
5.5
5.5
20
20
5.5
20
5.5
600
40
85
5
100
10
-55 to +125
-55 to +100
-65 to +150
+150
+135
2500
5.5
5.5
600
600
PW-8X030P6
PW-8X075P6
V
BUS
+ to V
BUS
-
V
CC
All
PW-84XXX
All
All
All
All
PW-84XXX
PW-84XXX
PW-84XXX
PW-84XXX
PW-84XXX
PW-84XXX
PW-84XXX
PW-84XXX
PW-84XXX
PW-85XXX
PW-85XXX
PW-85XXX
PW-85XXX
All
All
TYPE
VALUE
UNITS
VDC
VDC
VDC
VDC
A
A
VDC
mA
A
A
VDC
VDC
mA
mA
VDC
mA
VDC
VDC
A
A
A
A
mA
°C
°C
°C
°C
°C
VDC
PARAMETER
Drive Supply Voltage
Logic Supply Voltage
Data Device Corporation
www.ddc-web.com
UPPER, LOWER, DISABLE/RESET,
SLEEP_MODE, AUTO RESET
V
DD
I
C
I
C.PEAK
V
OH
I
OH
I
RSENSE
I
RSENSE.PEAK
V
IRSENSE
V
IRSENSE_ABS
I
IRSENSE
I
IRSENSE_ABS
V
OH
I
OH
V
REF
V
CE
I
C
I
C.PEAK
I
D
I
D.PEAK
V
OH
T
C.I
T
C
T
CS
T
J.POWER
T
J.OTHER
Input Logic Voltage
Current Amplifier Supply Voltage
Continuous Output Current
Output Current Peak (10mS, T
C
=85°C)
SC_FAULT Output Voltage
SC_FAULT Output Current
R
SENSE
Continuous Current
R
SENSE
Peak Current (10mS, T
C
=85°C)
V
IRSENSE
Output Voltage
V
IRSENSE_ABS
Output Voltage
V
IRSENSE
Output Current
V
IRSENSE_ABS
Output Current
OC_FAULT Output Voltage
OC_FAULT Output Current
3
Reference Input Voltage
Overvoltage Transistor Collector-Emitter Voltage
Overvoltage Transistor Continuous Current
Overvoltage Transistor Peak Current
(10mS, T
C
=85°C)
Overvoltage Flyback Diode Continuous Current
Overvoltage Flyback Diode Peak Current
(10mS, T
C
=85°C)
REGEN_STATUS Output Current
Intermittent Case Operating Temperature Range
Continuous Case Operating Temperature Range
Storage Temperature Range
Junction Temperature, Power Devices
Junction Temperature, Other Components
Isolation Voltage (Note 1)
PW-8X010P6/8X030P6/8X075P6
J-11/06-0
Note 1:
From V
CC-RTN
to V
BUS
+, V
BUS
-, OUTPUT, REGEN_CLAMP+, R
SENSE
+, R
SENSE
-.
TABLE 2. PW-8X010P6/8X030P6/8X075P6 GENERAL SPECIFICATIONS COMMON TO ALL TYPES
(Tc = -55°C TO 100°C FOR MIN, MAX VALUES, Tc = 25°C FOR TYPICAL VALUES UNLESS OTHERWISE SPECIFIED)
SYMBOL
MIN
TYP
270
10
10
110
200
350
1.5
0.3
0.6
2
2.2
1.4
15
130
150
17
1.8
6
1.6
2
6
350
1.8
0.9
1.6
350
2.2
1.5
2.7
1.7
19
175
30
30
110
200
75
50
110
200
600
270
600
270
600
MAX
MIN
TYP
MAX
MIN
TYP
MAX
TEST CONDITION
PW-8X010P6
PW-8X030P6
PW-8X075P6
UNITS
PARAMETER
Data Device Corporation
www.ddc-web.com
V
BUS
+ to V
BUS
-
I
C25
I
C85
Unipolar/Bipolar
VDC
I
C.PEAK
I
SC
V
CE(SAT)
E
ON
E
OFF
V
F
I
R
Irr (FIGURE 2B)
trr (FIGURE 2B)
25°C case
85°C case
85°C case,<10mS
Note 1
Ic = I
C85
V
CE
= 270, Ic = I
C85,
Tj = 125°C
V
CE
= 270, Ic = I
C85,
Tj = 125°C
2.6
A
A
A
A
VDC
mJ
mJ
2.1
6
VDC
mA
A
nS
Ic = I
C85
85°C case
I
F
=I
C85
and 85°C case
di/dt=480A/µs
I
F
=I
C85
and 85°C case
di/dt=480A/µs
150
640
Open Collector Source
27
850
100
140
2
3.7
Note 2
0
2
202
3
200
40
100
200
40
0
2
202
3
100
200
40
650
1700
150
640
27
850
1700
200
200
100
140
2
3.7
0
2
202
3
100
650
1700
1700
200
200
150
640
27
850
100
140
2
3.7
650
1700
1700
200
200
Open Collector Source
AUTO RESET tied to SC FAULT
t
d(on)
(FIGURE 2H)
t
d(off)
(FIGURE 2H)
t
d(on)
(FIGURE 2C)
t
dd
(off)
t
r
(FIGURE 2H)
t
f
(FIGURE 2H)
t
dsleep(on)
(FIGURE 2D)
t
dsleep(off)
(FIGURE 2D)
f
PWM
(FIGURE 2A)
t
DEAD
(FIGURE 2A)
t
doff.auto
t
don.auto
(FIGURE 2F)
t
pw.reset
(FIGURE 2G)
t
cycle.auto
(FIGURE 2E)
nS
nS
µS
nS
nS
nS
mS
mS
kHz
µS
mS
mS
nS
mS
Vcc=4.5V
V
IH
V
IL
V
HYST
I
IH
I
IL
V
IH
=V
CC
V
IL
=0V
2.45
1.00
0.44
3.50
2.28
2.50
2.45
1.00
0.44
3.50
2.28
2.50
2.45
1.00
0.44
3.50
2.28
2.50
VDC
VDC
VDC
-1000
0.1
25
1000
-1000
0.1
25
1000
-1000
0.1
25
1000
µA
nA
OUTPUT STAGE
Drive Supply Voltage
Transistors
Continuous Output Current capability
Peak Current
Short Circuit Trip Current
Saturation Voltage
Turn-On Energy Per Pulse
Turn-Off Energy Per Pulse
Flyback Diode
Forward Voltage
Reverse Leakage
Reverse Recovery Peak Current
Reverse Recovery Time
4
OUTPUT SWITCHING
CHARACTERISTICS
Turn-On Propagation Delay
Turn-Off Propagation Delay
DISABLE/RESET Delay to Enabled
DISABLE/RESET Delay to Disabled
Turn-On Rise Time
Turn-Off Fall Time
Sleep_Mode Delay (from sleep)
Sleep_Mode Delay (to sleep)
Output Switching Frequency
Upper-Lower Deadtime Requirement
AUTO RESET Delay to Output Off
AUTO RESET Delay to Output On
RESET Pulsewidth to Clear SC FAULT
AUTO RESET Retry Cycle Time
CONTROL INPUTS
AUTO RESET, DISABLE/RESET,
UPPER, LOWER
High Level Input Voltage
Low Level Input Voltage
Hysteresis Voltage
UPPER, LOWER
High Level Input Current
Low Level Input Current
PW-8X010P6/8X030P6/8X075P6
J-11/06-0
Note
Note
Note
Note
1: V
BUS
+ to V
BUS
- must be > 10V (during short circuit for short circuit protection to operate).
2: Maximum Output Switching Frequency limited only by junction temperature.
3: Tc refers to case temperature.
4: N/A means 'Not Applicable'.
TABLE 2 TIMING DIAGRAMS
1
f
PWM
UPPER / LOWER
tdead
OUTPUT
LOWER
Iout
Data Device Corporation
www.ddc-web.com
SC FAULT
AUTO / RESET
UPPER
V
BUS
+
HIGH-Z
t
doff.auto
t
cycle.auto
OUTPUT
V
BUS
-
FIGURE 2A. STANDARD TIMING OPERATION
FIGURE 2E. AUTO RESET OPERATION WITH SHORT AT
TURN ON THAT CLEARS
I
f
50A
d
I
dt
AUTO RESET
Ir
0A
OUTPUT
I
rr
trr
HIGH-Z
ACTIVE
-50A
t
don.auto
5
ACTIVE
HIGH-Z
FIGURE 2B. DIODE REVERSE RECOVERY
FIGURE 2F. tdon.auto TIMING
DISABLE/RESET
DISABLE / RESET
t
pw.reset
ACTIVE
OUTPUT
t
d (off)
t
d (on)
SCFAULT
FIGURE 2C. DISABLE / RESET PROPAGATION DELAY
FIGURE 2G. DISABLE / RESET PULSE WIDTH
UPPER/LOWER
50%
t
r
t
f
SLEEP_MODE
HIGH-Z
OUTPUT
ACTIVE
ACTIVE
OUTPUT CURRENT
90%
50%
10%
t
d
sleep (off)
t
d
sleep (on)
PW-8X010P6/8X030P6/8X075P6
J-11/06-0
t d (ON)
t d (OFF)
FIGURE 2D. SLEEP MODE DELAY
FIGURE 2H. OUTPUT TIMING